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Enrol now in AS9100: A Complete Guide and gain immediate access to a meticulously structured, industry-validated learning journey designed for professionals who demand precision, credibility, and career advancement. This is not just another training program — it’s a transformational resource built by aerospace quality experts and delivered with the highest standards of clarity and usability. - Self-Paced Learning: Begin the moment you enrol. Progress at your own speed — whether you complete the course in under 40 hours or spread it over weeks. There are no deadlines, no pressure, and no missed classes.
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Extensive & Detailed Course Curriculum
Module 1: Foundations of Aerospace Quality Management - Introduction to AS9100: Purpose, History, and Global Relevance
- Understanding the Aerospace Supply Chain Ecosystem
- Key Differences Between ISO 9001 and AS9100
- The Role of National Aerospace Authorities and Regulatory Bodies
- Aerospace Industry Challenges Driving AS9100 Adoption
- How AS9100 Supports Safety, Reliability, and Mission-Critical Operations
- Structure and Layout of the AS9100 Standard (Revision D)
- Understanding Normative and Informative References
- Core Principles of Quality Management in High-Risk Environments
- Terminology and Definitions Unique to the Aerospace Sector
- Scope and Applicability of AS9100 Across Organisations
- Relationship Between AS9100, AS9110, and AS9120 Standards
- Role of CQI/IRCA and International Accreditation Bodies
- Understanding Certification Bodies and Their Audit Requirements
- Overview of the PDCA Cycle Within an Aerospace Context
Module 2: Leadership and Organisational Context - Assessing Organisational Context: Internal and External Issues
- Identifying Interested Parties in Aerospace Manufacturing
- Developing a Risk-Based Understanding of the Business Environment
- Establishing Quality Policy with Aerospace-Specific Objectives
- Leadership Accountability and Executive Responsibility in AS9100
- Roles and Responsibilities of Top Management in Compliance
- Integrating Risk Thinking into Strategic Direction
- Ensuring Customer Focus in Design and Production Processes
- Managing Change with Leadership Oversight
- Creating a Culture of Quality from the Top Down
- Documentation Requirements for Leadership Commitment
- Aligning Quality Goals with Business Performance Metrics
- Establishing Communication Channels for Quality Escalation
- Monitoring Leadership Effectiveness Through KPIs
- Accountability for Nonconformances and Escalation Protocols
Module 3: Planning for Aerospace Excellence - Conducting Risk and Opportunity Assessments (Clause 6.1)
- Implementing Risk Management Tools: FMEA, FMECA, and Hazard Analysis
- Setting SMART Quality Objectives with Measurable Outcomes
- Developing Action Plans to Achieve Quality Goals
- Resource Allocation for Aerospace Projects and Compliance Efforts
- Planning for Emergency Preparedness in Critical Systems
- Risk Mitigation Strategies for Design, Production, and Testing
- Addressing Counterfeit Parts Risk in the Supply Chain
- Planning for Product Safety Throughout the Lifecycle
- Integrating Configuration Management into Planning
- Establishing Critical Characteristics and Key Characteristics
- Understanding Special Requirements and Critical Items
- Planning for Obsolescence Management in Components
- Aerospace Configuration Control Board (CCB) Principles
- Documenting Planning Outputs with Full Traceability
Module 4: Support Functions and Resource Management - Infrastructure Requirements for Aerospace Manufacturing Facilities
- Work Environment Controls: Clean Rooms, ESD, and Contamination
- Ensuring Personnel Competence in Technical and Safety Roles
- Developing Competency Matrices for Engineering and QA Teams
- Training Requirements and Records for AS9100 Audits
- Verification of External Provider Qualifications (Suppliers)
- Controlling Monitoring and Measuring Equipment
- Calibration Procedures for Aerospace Instruments and Tools
- Managing Internal and External Laboratory Capabilities
- Documenting Support Process Interactions
- Information Requirements for Product Realisation Planning
- Managing Preventive Maintenance for Critical Equipment
- Ensuring Worker Awareness of Quality and Safety Impacts
- Establishing Technical Data Packages (TDPs)
- Protecting Intellectual Property and Export-Controlled Data
Module 5: Creation of Aerospace Documentation and Records - Understanding Documented Information Requirements
- Distinguishing Between Documents and Records
- Creating Controlled Document Templates for Compliance
- Document Approval, Review, and Update Processes
- Version Control and Obsolescence Handling
- Protecting Sensitive Documents from Unauthorized Access
- Retention Periods for Aerospace Records
- Electronic Record Management Systems and Compliance
- Archiving Audit Trails and Change Histories
- Document Control for External Providers
- Standard Operating Procedures (SOPs) in Production
- Work Instructions for Complex Manufacturing Steps
- Configuration Documentation: Drawings, Specifications, and BOMs
- Managing Drawing Revisions and Engineering Change Orders
- Ensuring Document Legibility and Accessibility
Module 6: Operation: Planning and Control - Product Realisation Planning Using APQP Methodology
- Developing Detailed Operation Plans with Risk Controls
- Design and Development Planning for Aerospace Components
- Project Management Integration with Quality Planning
- Work Breakdown Structures for Complex Projects
- Critical Path Analysis in Aerospace Development
- Establishing Quality Gates and Phase Reviews
- Production Process Flow Mapping and Validation
- Process Validation and Process Qualification Requirements
- First Article Inspection (FAI) Planning and Execution
- Control Plans: From Prototype to Full Production
- Statistical Process Control (SPC) Implementation Basics
- Managing Outsourced Processes with Full Oversight
- Subcontractor Flowdown of Requirements
- Ensuring Customer-Designated Sources Are Controlled
Module 7: Design and Development of Aerospace Products - Design Planning and Cross-Functional Team Involvement
- Establishing Design Inputs with Clear Requirements
- Validating Design Inputs for Completeness and Feasibility
- Converting Customer Needs into Technical Specifications
- Managing Conflicting Design Requirements
- Design Output Documentation and Verification Methods
- Traceability from Input to Output and to Manufacturing
- Design Review Processes with Multi-Discipline Teams
- Formal Approval of Design Outputs Before Release
- Design Verification: Testing, Simulation, and Inspection
- Design Validation: Real-World Performance Confirmation
- Post-Validation Monitoring and Feedback Loops
- Managing Design Changes with Formal Change Control
- Design Transfer from R&D to Production
- Configuration Management in Design Lifecycle
Module 8: Supplier and External Provider Management - Evaluating and Approving Aerospace Suppliers
- Developing Supplier Selection Criteria
- Creating Preferred Supplier Lists (PSLs)
- Performing Onsite Supplier Assessments
- Monitoring Supplier Performance with Scorecards
- Managing Dual and Alternate Sources of Supply
- Sub-tier Supplier Oversight Requirements
- Ensuring Flowdown of Customer Requirements to Suppliers
- Requiring AS9100 Certification from Tier 1 Suppliers
- Managing Approved Vendor Lists (AVLs)
- Handling Supplier Nonconformances and Escalations
- Conducting Supplier Audits to AS9101 Standards
- Managing Supplier Corrective Action Requests (SCARs)
- Ensuring Delivery Reliability and On-Time Performance
- Managing Supplier Quality Agreements (SQAs)
Module 9: Verification, Validation, and Testing - Establishing Acceptance Criteria for Product Testing
- Verification Methods: Inspection, Measurement, Testing
- Validation Through Simulation and Environmental Testing
- Destructive and Non-Destructive Testing (NDT) Requirements
- X-Ray, Ultrasound, Dye Penetrant, and Magnetic Particle Testing
- Third-Party Test Lab Coordination and Oversight
- Test Planning and Protocol Development
- Executing and Documenting Test Results
- Root Cause Analysis for Test Failures
- Re-test Strategies and Conditional Acceptance
- Test Equipment Calibration and Traceability to Standards
- Software Validation for Embedded Systems and Avionics
- Validation of Manufacturing Processes (e.g., Welding, Brazing)
- Ensuring Test Independence and Objectivity
- Storing Evidence of Validation Activities
Module 10: Production and Service Provision Control - Controlling Release of Materials and Work-in-Progress
- Preventing Mix-Ups and Misassembly in Production
- Material Traceability: Lot, Batch, and Serial Number Tracking
- Configuration Identification and Marking Requirements
- Managing Special Processes: Heat Treat, Plating, Coating
- Qualifying Personnel for Special Processes
- Process Monitoring and Real-Time Adjustment
- Controlling Outsourced Production Activities
- Managing Tooling, Fixtures, and Gauges
- Preventing Use of Unapproved or Conditional Materials
- Implementing Work Authorization Sign-Offs
- Final Product Inspection and Test Before Release
- Storage and Preservation of Finished Goods
- Labelling and Packaging Controls for Aerospace Shipments
- Handling and Transport Prevention of Damage
Module 11: Measurement, Analysis, and Performance Evaluation - Monitoring Quality Performance Through KPIs
- Defining Key Metrics: PPM, RTV, SCAR Rate, First Pass Yield
- Establishing Data Collection Systems
- Trending Internal and External Nonconformances
- Analyzing Customer Satisfaction Feedback
- Internal Audit Findings as Performance Indicators
- Process Capability Studies Using Cp/Cpk
- Control Chart Interpretation and Action Thresholds
- Balanced Scorecard for Aerospace Quality
- Internal Supplier Quality Performance Dashboards
- Reporting Nonconformances to Top Management
- Conducting Management Reviews with Data-Driven Insights
- Using Pareto Analysis to Prioritize Improvement Efforts
- Assessing Effectiveness of Corrective Actions
- Validating Process Consistency Over Time
Module 12: Nonconformance, Corrective Action, and Continuous Improvement - Defining and Identifying Nonconforming Products
- Segregation and Quarantine Procedures for Defective Items
- Evaluating Severity, Safety Impact, and Field Risk
- Disposition Options: Rework, Repair, Scrap, Use-As-Is
- Customer Notification Requirements for Escalated Issues
- Conducting Root Cause Analysis: 5 Whys, Fishbone, Fault Tree
- Documenting Corrective and Preventive Actions (CAPA)
- Implementing Permanent and Effective Solutions
- Verification of Action Effectiveness Through Monitoring
- Preventing Recurrence with Process Enhancements
- Linking CAPA to Management Review Inputs
- Integrating Lessons Learned into Training and Procedures
- Driving Continuous Improvement with Kaizen Principles
- Identifying Opportunities from Customer Feedback
- Using Audits and Assessments to Fuel Innovation
Module 13: Internal Auditing to AS9101 Standards - Understanding the Purpose and Types of Audits
- Differences Between AS9100 and AS9101 Requirements
- Planning an Internal Audit Schedule Based on Risk
- Selecting and Training Internal Auditors
- Developing Audit Checklists Aligned to AS9100 Clauses
- Conducting Opening and Closing Meetings
- Gathering Objective Evidence Through Observation and Interviews
- Writing Clear, Fact-Based Audit Findings
- Classifying Findings: Minor, Major, Observations
- Reporting Results to Management and Process Owners
- Tracking Audit Action Items to Closure
- Assessing Auditor Competency and Performance
- Using Internal Audits to Test System Effectiveness
- Preparing for External Certification Audits
- Creating an Audit Program Manual
Module 14: Certification Audit Preparation and Readiness - Understanding the Certification Audit Process
- Stages of Certification: Stage 1 and Stage 2 Audits
- Selecting an Accredited Certification Body
- Preparing Documentation for Auditor Review
- Conducting Gap Analyses and Pre-Audit Reviews
- Simulating Certification Audits with Mock Assessments
- Training Staff on Audit Expectations and Responses
- Establishing an Audit Evidence Repository
- Handling Auditor Interviews and Site Walkthroughs
- Responding to Initial Findings and Requests for Information
- Managing the Corrective Action Process for Audit Nonconformances
- Achieving Certification and Maintaining Registration
- Understanding Surveillance and Recertification Audits
- Preparing for Scope Expansion or Site Additions
- Responding to Suspension or Withdrawal Scenarios
Module 15: Operational Risk Management and Product Safety - Establishing a Formal Product Safety Management Process
- Identifying Safety-Critical Components and Functions
- Implementing Safety Review Boards and Oversight Committees
- Risk Assessment for Failure Modes with Safety Implications
- Detecting and Mitigating Latent Defects
- Developing Product Safety Plans (PSPs)
- Handling Incidents with Safety Consequences
- Reporting Safety Concerns to Customers and Regulators
- Integrating Human Factors into Safety Analysis
- Managing Single Point Failures and Redundancy
- Preventing Inadvertent Bypass of Safety Controls
- Ensuring Safety Culture Through Leadership Engagement
- Verifying Safety Features During Production and Inspection
- Linking Product Safety to Design and Process FMEA
- Storing and Reviewing Safety-Related Records
Module 16: Configuration Management and Control - Understanding Configuration Management (CM) Principles
- Establishing Configuration Items and Baselines
- Functional, Allocated, and Product Configuration Reviews
- Configuration Identification and Documentation
- Change Control Process for Configuration Items
- Engineering Change Request (ECR) and Approval Workflow
- Configuration Verification and Audit Process
- Managing Configuration Deviations and Waivers
- Traceability from Requirements to Final Product
- Version Control for Hardware and Software Components
- Handling Configuration in Repair and Overhaul Operations
- Integrating CM with ERP and PLM Systems
- Ensuring Consistency Across Customer Deliverables
- Customer Approval Requirements for Configuration Changes
- Reporting Configuration Status to Stakeholders
Module 17: Special Requirements and High-Risk Processes - Understanding Special Requirements Flowdown
- Controlling Processes with No Objective Evidence of Conformance (Special Processes)
- Welding, Brazing, Heat Treating, and Coating Controls
- Personnel Qualification and Certification for Special Processes
- Process Qualification and Requalification Schedules
- Documentation Requirements for Special Process Validation
- Managing Commercial-Off-The-Shelf (COTS) Components
- Ensuring Authenticity and Origin of Critical Parts
- Preventing and Detecting Counterfeit Electronic Parts
- Traceability Requirements for Repair and Overhaul
- Precision Measurement and Calibration in Micro-Assembly
- Contamination Control in Sensitive Environments
- Managing Software as a Critical Component
- Handling Dual-Use and Export-Controlled Items
- Ensuring ITAR and EAR Compliance in Documentation
Module 18: Integration, Implementation, and Real-World Application - Developing a Phased Implementation Roadmap
- Creating a Cross-Functional Implementation Team
- Conducting Current State Assessments
- Gaining Management Buy-In and Budget Approval
- Running Pilot Projects for Key Processes
- Integrating AS9100 with Existing QMS (e.g., ISO 9001)
- Aligning AS9100 with Lean, Six Sigma, and Operational Excellence
- Using Project Management Tools for Deployment Tracking
- Change Management Strategies for Organisational Adoption
- Training the Workforce on New Processes and Expectations
- Implementing Digital QMS Platforms and Tools
- Ensuring Seamless Data Flow Across Departments
- Managing Cultural Shifts Toward Quality Mindset
- Measuring Readiness for Certification
- Conducting Final Pre-Certification Review
Module 19: Certification, Recognition, and Career Advancement - Finalising Audit-Ready Documentation
- Submitting Certification Application to Registrar
- Understanding Certificate of Conformity and Validity Period
- Displaying Certification on Proposals and Bidding Documents
- Leveraging AS9100 for Contract Awards and Tenders
- Using Certification to Expand into New Markets
- Enhancing Supplier Credibility with Customers
- Building Long-Term Customer Trust Through Compliance
- Networking with Aerospace Industry Groups and Forums
- Joining Professional Bodies: SAE, AIA, RAQG
- Staying Updated on Industry Best Practices and Changes
- Participating in AS&D Training and Benchmarking Events
- Pursuing Advanced Roles: Quality Engineer, AQMS Lead, Auditor
- Positioning Yourself for Promotion or New Opportunities
- Presenting Your Certificate of Completion from The Art of Service on LinkedIn and Resumes
Module 1: Foundations of Aerospace Quality Management - Introduction to AS9100: Purpose, History, and Global Relevance
- Understanding the Aerospace Supply Chain Ecosystem
- Key Differences Between ISO 9001 and AS9100
- The Role of National Aerospace Authorities and Regulatory Bodies
- Aerospace Industry Challenges Driving AS9100 Adoption
- How AS9100 Supports Safety, Reliability, and Mission-Critical Operations
- Structure and Layout of the AS9100 Standard (Revision D)
- Understanding Normative and Informative References
- Core Principles of Quality Management in High-Risk Environments
- Terminology and Definitions Unique to the Aerospace Sector
- Scope and Applicability of AS9100 Across Organisations
- Relationship Between AS9100, AS9110, and AS9120 Standards
- Role of CQI/IRCA and International Accreditation Bodies
- Understanding Certification Bodies and Their Audit Requirements
- Overview of the PDCA Cycle Within an Aerospace Context
Module 2: Leadership and Organisational Context - Assessing Organisational Context: Internal and External Issues
- Identifying Interested Parties in Aerospace Manufacturing
- Developing a Risk-Based Understanding of the Business Environment
- Establishing Quality Policy with Aerospace-Specific Objectives
- Leadership Accountability and Executive Responsibility in AS9100
- Roles and Responsibilities of Top Management in Compliance
- Integrating Risk Thinking into Strategic Direction
- Ensuring Customer Focus in Design and Production Processes
- Managing Change with Leadership Oversight
- Creating a Culture of Quality from the Top Down
- Documentation Requirements for Leadership Commitment
- Aligning Quality Goals with Business Performance Metrics
- Establishing Communication Channels for Quality Escalation
- Monitoring Leadership Effectiveness Through KPIs
- Accountability for Nonconformances and Escalation Protocols
Module 3: Planning for Aerospace Excellence - Conducting Risk and Opportunity Assessments (Clause 6.1)
- Implementing Risk Management Tools: FMEA, FMECA, and Hazard Analysis
- Setting SMART Quality Objectives with Measurable Outcomes
- Developing Action Plans to Achieve Quality Goals
- Resource Allocation for Aerospace Projects and Compliance Efforts
- Planning for Emergency Preparedness in Critical Systems
- Risk Mitigation Strategies for Design, Production, and Testing
- Addressing Counterfeit Parts Risk in the Supply Chain
- Planning for Product Safety Throughout the Lifecycle
- Integrating Configuration Management into Planning
- Establishing Critical Characteristics and Key Characteristics
- Understanding Special Requirements and Critical Items
- Planning for Obsolescence Management in Components
- Aerospace Configuration Control Board (CCB) Principles
- Documenting Planning Outputs with Full Traceability
Module 4: Support Functions and Resource Management - Infrastructure Requirements for Aerospace Manufacturing Facilities
- Work Environment Controls: Clean Rooms, ESD, and Contamination
- Ensuring Personnel Competence in Technical and Safety Roles
- Developing Competency Matrices for Engineering and QA Teams
- Training Requirements and Records for AS9100 Audits
- Verification of External Provider Qualifications (Suppliers)
- Controlling Monitoring and Measuring Equipment
- Calibration Procedures for Aerospace Instruments and Tools
- Managing Internal and External Laboratory Capabilities
- Documenting Support Process Interactions
- Information Requirements for Product Realisation Planning
- Managing Preventive Maintenance for Critical Equipment
- Ensuring Worker Awareness of Quality and Safety Impacts
- Establishing Technical Data Packages (TDPs)
- Protecting Intellectual Property and Export-Controlled Data
Module 5: Creation of Aerospace Documentation and Records - Understanding Documented Information Requirements
- Distinguishing Between Documents and Records
- Creating Controlled Document Templates for Compliance
- Document Approval, Review, and Update Processes
- Version Control and Obsolescence Handling
- Protecting Sensitive Documents from Unauthorized Access
- Retention Periods for Aerospace Records
- Electronic Record Management Systems and Compliance
- Archiving Audit Trails and Change Histories
- Document Control for External Providers
- Standard Operating Procedures (SOPs) in Production
- Work Instructions for Complex Manufacturing Steps
- Configuration Documentation: Drawings, Specifications, and BOMs
- Managing Drawing Revisions and Engineering Change Orders
- Ensuring Document Legibility and Accessibility
Module 6: Operation: Planning and Control - Product Realisation Planning Using APQP Methodology
- Developing Detailed Operation Plans with Risk Controls
- Design and Development Planning for Aerospace Components
- Project Management Integration with Quality Planning
- Work Breakdown Structures for Complex Projects
- Critical Path Analysis in Aerospace Development
- Establishing Quality Gates and Phase Reviews
- Production Process Flow Mapping and Validation
- Process Validation and Process Qualification Requirements
- First Article Inspection (FAI) Planning and Execution
- Control Plans: From Prototype to Full Production
- Statistical Process Control (SPC) Implementation Basics
- Managing Outsourced Processes with Full Oversight
- Subcontractor Flowdown of Requirements
- Ensuring Customer-Designated Sources Are Controlled
Module 7: Design and Development of Aerospace Products - Design Planning and Cross-Functional Team Involvement
- Establishing Design Inputs with Clear Requirements
- Validating Design Inputs for Completeness and Feasibility
- Converting Customer Needs into Technical Specifications
- Managing Conflicting Design Requirements
- Design Output Documentation and Verification Methods
- Traceability from Input to Output and to Manufacturing
- Design Review Processes with Multi-Discipline Teams
- Formal Approval of Design Outputs Before Release
- Design Verification: Testing, Simulation, and Inspection
- Design Validation: Real-World Performance Confirmation
- Post-Validation Monitoring and Feedback Loops
- Managing Design Changes with Formal Change Control
- Design Transfer from R&D to Production
- Configuration Management in Design Lifecycle
Module 8: Supplier and External Provider Management - Evaluating and Approving Aerospace Suppliers
- Developing Supplier Selection Criteria
- Creating Preferred Supplier Lists (PSLs)
- Performing Onsite Supplier Assessments
- Monitoring Supplier Performance with Scorecards
- Managing Dual and Alternate Sources of Supply
- Sub-tier Supplier Oversight Requirements
- Ensuring Flowdown of Customer Requirements to Suppliers
- Requiring AS9100 Certification from Tier 1 Suppliers
- Managing Approved Vendor Lists (AVLs)
- Handling Supplier Nonconformances and Escalations
- Conducting Supplier Audits to AS9101 Standards
- Managing Supplier Corrective Action Requests (SCARs)
- Ensuring Delivery Reliability and On-Time Performance
- Managing Supplier Quality Agreements (SQAs)
Module 9: Verification, Validation, and Testing - Establishing Acceptance Criteria for Product Testing
- Verification Methods: Inspection, Measurement, Testing
- Validation Through Simulation and Environmental Testing
- Destructive and Non-Destructive Testing (NDT) Requirements
- X-Ray, Ultrasound, Dye Penetrant, and Magnetic Particle Testing
- Third-Party Test Lab Coordination and Oversight
- Test Planning and Protocol Development
- Executing and Documenting Test Results
- Root Cause Analysis for Test Failures
- Re-test Strategies and Conditional Acceptance
- Test Equipment Calibration and Traceability to Standards
- Software Validation for Embedded Systems and Avionics
- Validation of Manufacturing Processes (e.g., Welding, Brazing)
- Ensuring Test Independence and Objectivity
- Storing Evidence of Validation Activities
Module 10: Production and Service Provision Control - Controlling Release of Materials and Work-in-Progress
- Preventing Mix-Ups and Misassembly in Production
- Material Traceability: Lot, Batch, and Serial Number Tracking
- Configuration Identification and Marking Requirements
- Managing Special Processes: Heat Treat, Plating, Coating
- Qualifying Personnel for Special Processes
- Process Monitoring and Real-Time Adjustment
- Controlling Outsourced Production Activities
- Managing Tooling, Fixtures, and Gauges
- Preventing Use of Unapproved or Conditional Materials
- Implementing Work Authorization Sign-Offs
- Final Product Inspection and Test Before Release
- Storage and Preservation of Finished Goods
- Labelling and Packaging Controls for Aerospace Shipments
- Handling and Transport Prevention of Damage
Module 11: Measurement, Analysis, and Performance Evaluation - Monitoring Quality Performance Through KPIs
- Defining Key Metrics: PPM, RTV, SCAR Rate, First Pass Yield
- Establishing Data Collection Systems
- Trending Internal and External Nonconformances
- Analyzing Customer Satisfaction Feedback
- Internal Audit Findings as Performance Indicators
- Process Capability Studies Using Cp/Cpk
- Control Chart Interpretation and Action Thresholds
- Balanced Scorecard for Aerospace Quality
- Internal Supplier Quality Performance Dashboards
- Reporting Nonconformances to Top Management
- Conducting Management Reviews with Data-Driven Insights
- Using Pareto Analysis to Prioritize Improvement Efforts
- Assessing Effectiveness of Corrective Actions
- Validating Process Consistency Over Time
Module 12: Nonconformance, Corrective Action, and Continuous Improvement - Defining and Identifying Nonconforming Products
- Segregation and Quarantine Procedures for Defective Items
- Evaluating Severity, Safety Impact, and Field Risk
- Disposition Options: Rework, Repair, Scrap, Use-As-Is
- Customer Notification Requirements for Escalated Issues
- Conducting Root Cause Analysis: 5 Whys, Fishbone, Fault Tree
- Documenting Corrective and Preventive Actions (CAPA)
- Implementing Permanent and Effective Solutions
- Verification of Action Effectiveness Through Monitoring
- Preventing Recurrence with Process Enhancements
- Linking CAPA to Management Review Inputs
- Integrating Lessons Learned into Training and Procedures
- Driving Continuous Improvement with Kaizen Principles
- Identifying Opportunities from Customer Feedback
- Using Audits and Assessments to Fuel Innovation
Module 13: Internal Auditing to AS9101 Standards - Understanding the Purpose and Types of Audits
- Differences Between AS9100 and AS9101 Requirements
- Planning an Internal Audit Schedule Based on Risk
- Selecting and Training Internal Auditors
- Developing Audit Checklists Aligned to AS9100 Clauses
- Conducting Opening and Closing Meetings
- Gathering Objective Evidence Through Observation and Interviews
- Writing Clear, Fact-Based Audit Findings
- Classifying Findings: Minor, Major, Observations
- Reporting Results to Management and Process Owners
- Tracking Audit Action Items to Closure
- Assessing Auditor Competency and Performance
- Using Internal Audits to Test System Effectiveness
- Preparing for External Certification Audits
- Creating an Audit Program Manual
Module 14: Certification Audit Preparation and Readiness - Understanding the Certification Audit Process
- Stages of Certification: Stage 1 and Stage 2 Audits
- Selecting an Accredited Certification Body
- Preparing Documentation for Auditor Review
- Conducting Gap Analyses and Pre-Audit Reviews
- Simulating Certification Audits with Mock Assessments
- Training Staff on Audit Expectations and Responses
- Establishing an Audit Evidence Repository
- Handling Auditor Interviews and Site Walkthroughs
- Responding to Initial Findings and Requests for Information
- Managing the Corrective Action Process for Audit Nonconformances
- Achieving Certification and Maintaining Registration
- Understanding Surveillance and Recertification Audits
- Preparing for Scope Expansion or Site Additions
- Responding to Suspension or Withdrawal Scenarios
Module 15: Operational Risk Management and Product Safety - Establishing a Formal Product Safety Management Process
- Identifying Safety-Critical Components and Functions
- Implementing Safety Review Boards and Oversight Committees
- Risk Assessment for Failure Modes with Safety Implications
- Detecting and Mitigating Latent Defects
- Developing Product Safety Plans (PSPs)
- Handling Incidents with Safety Consequences
- Reporting Safety Concerns to Customers and Regulators
- Integrating Human Factors into Safety Analysis
- Managing Single Point Failures and Redundancy
- Preventing Inadvertent Bypass of Safety Controls
- Ensuring Safety Culture Through Leadership Engagement
- Verifying Safety Features During Production and Inspection
- Linking Product Safety to Design and Process FMEA
- Storing and Reviewing Safety-Related Records
Module 16: Configuration Management and Control - Understanding Configuration Management (CM) Principles
- Establishing Configuration Items and Baselines
- Functional, Allocated, and Product Configuration Reviews
- Configuration Identification and Documentation
- Change Control Process for Configuration Items
- Engineering Change Request (ECR) and Approval Workflow
- Configuration Verification and Audit Process
- Managing Configuration Deviations and Waivers
- Traceability from Requirements to Final Product
- Version Control for Hardware and Software Components
- Handling Configuration in Repair and Overhaul Operations
- Integrating CM with ERP and PLM Systems
- Ensuring Consistency Across Customer Deliverables
- Customer Approval Requirements for Configuration Changes
- Reporting Configuration Status to Stakeholders
Module 17: Special Requirements and High-Risk Processes - Understanding Special Requirements Flowdown
- Controlling Processes with No Objective Evidence of Conformance (Special Processes)
- Welding, Brazing, Heat Treating, and Coating Controls
- Personnel Qualification and Certification for Special Processes
- Process Qualification and Requalification Schedules
- Documentation Requirements for Special Process Validation
- Managing Commercial-Off-The-Shelf (COTS) Components
- Ensuring Authenticity and Origin of Critical Parts
- Preventing and Detecting Counterfeit Electronic Parts
- Traceability Requirements for Repair and Overhaul
- Precision Measurement and Calibration in Micro-Assembly
- Contamination Control in Sensitive Environments
- Managing Software as a Critical Component
- Handling Dual-Use and Export-Controlled Items
- Ensuring ITAR and EAR Compliance in Documentation
Module 18: Integration, Implementation, and Real-World Application - Developing a Phased Implementation Roadmap
- Creating a Cross-Functional Implementation Team
- Conducting Current State Assessments
- Gaining Management Buy-In and Budget Approval
- Running Pilot Projects for Key Processes
- Integrating AS9100 with Existing QMS (e.g., ISO 9001)
- Aligning AS9100 with Lean, Six Sigma, and Operational Excellence
- Using Project Management Tools for Deployment Tracking
- Change Management Strategies for Organisational Adoption
- Training the Workforce on New Processes and Expectations
- Implementing Digital QMS Platforms and Tools
- Ensuring Seamless Data Flow Across Departments
- Managing Cultural Shifts Toward Quality Mindset
- Measuring Readiness for Certification
- Conducting Final Pre-Certification Review
Module 19: Certification, Recognition, and Career Advancement - Finalising Audit-Ready Documentation
- Submitting Certification Application to Registrar
- Understanding Certificate of Conformity and Validity Period
- Displaying Certification on Proposals and Bidding Documents
- Leveraging AS9100 for Contract Awards and Tenders
- Using Certification to Expand into New Markets
- Enhancing Supplier Credibility with Customers
- Building Long-Term Customer Trust Through Compliance
- Networking with Aerospace Industry Groups and Forums
- Joining Professional Bodies: SAE, AIA, RAQG
- Staying Updated on Industry Best Practices and Changes
- Participating in AS&D Training and Benchmarking Events
- Pursuing Advanced Roles: Quality Engineer, AQMS Lead, Auditor
- Positioning Yourself for Promotion or New Opportunities
- Presenting Your Certificate of Completion from The Art of Service on LinkedIn and Resumes
- Assessing Organisational Context: Internal and External Issues
- Identifying Interested Parties in Aerospace Manufacturing
- Developing a Risk-Based Understanding of the Business Environment
- Establishing Quality Policy with Aerospace-Specific Objectives
- Leadership Accountability and Executive Responsibility in AS9100
- Roles and Responsibilities of Top Management in Compliance
- Integrating Risk Thinking into Strategic Direction
- Ensuring Customer Focus in Design and Production Processes
- Managing Change with Leadership Oversight
- Creating a Culture of Quality from the Top Down
- Documentation Requirements for Leadership Commitment
- Aligning Quality Goals with Business Performance Metrics
- Establishing Communication Channels for Quality Escalation
- Monitoring Leadership Effectiveness Through KPIs
- Accountability for Nonconformances and Escalation Protocols
Module 3: Planning for Aerospace Excellence - Conducting Risk and Opportunity Assessments (Clause 6.1)
- Implementing Risk Management Tools: FMEA, FMECA, and Hazard Analysis
- Setting SMART Quality Objectives with Measurable Outcomes
- Developing Action Plans to Achieve Quality Goals
- Resource Allocation for Aerospace Projects and Compliance Efforts
- Planning for Emergency Preparedness in Critical Systems
- Risk Mitigation Strategies for Design, Production, and Testing
- Addressing Counterfeit Parts Risk in the Supply Chain
- Planning for Product Safety Throughout the Lifecycle
- Integrating Configuration Management into Planning
- Establishing Critical Characteristics and Key Characteristics
- Understanding Special Requirements and Critical Items
- Planning for Obsolescence Management in Components
- Aerospace Configuration Control Board (CCB) Principles
- Documenting Planning Outputs with Full Traceability
Module 4: Support Functions and Resource Management - Infrastructure Requirements for Aerospace Manufacturing Facilities
- Work Environment Controls: Clean Rooms, ESD, and Contamination
- Ensuring Personnel Competence in Technical and Safety Roles
- Developing Competency Matrices for Engineering and QA Teams
- Training Requirements and Records for AS9100 Audits
- Verification of External Provider Qualifications (Suppliers)
- Controlling Monitoring and Measuring Equipment
- Calibration Procedures for Aerospace Instruments and Tools
- Managing Internal and External Laboratory Capabilities
- Documenting Support Process Interactions
- Information Requirements for Product Realisation Planning
- Managing Preventive Maintenance for Critical Equipment
- Ensuring Worker Awareness of Quality and Safety Impacts
- Establishing Technical Data Packages (TDPs)
- Protecting Intellectual Property and Export-Controlled Data
Module 5: Creation of Aerospace Documentation and Records - Understanding Documented Information Requirements
- Distinguishing Between Documents and Records
- Creating Controlled Document Templates for Compliance
- Document Approval, Review, and Update Processes
- Version Control and Obsolescence Handling
- Protecting Sensitive Documents from Unauthorized Access
- Retention Periods for Aerospace Records
- Electronic Record Management Systems and Compliance
- Archiving Audit Trails and Change Histories
- Document Control for External Providers
- Standard Operating Procedures (SOPs) in Production
- Work Instructions for Complex Manufacturing Steps
- Configuration Documentation: Drawings, Specifications, and BOMs
- Managing Drawing Revisions and Engineering Change Orders
- Ensuring Document Legibility and Accessibility
Module 6: Operation: Planning and Control - Product Realisation Planning Using APQP Methodology
- Developing Detailed Operation Plans with Risk Controls
- Design and Development Planning for Aerospace Components
- Project Management Integration with Quality Planning
- Work Breakdown Structures for Complex Projects
- Critical Path Analysis in Aerospace Development
- Establishing Quality Gates and Phase Reviews
- Production Process Flow Mapping and Validation
- Process Validation and Process Qualification Requirements
- First Article Inspection (FAI) Planning and Execution
- Control Plans: From Prototype to Full Production
- Statistical Process Control (SPC) Implementation Basics
- Managing Outsourced Processes with Full Oversight
- Subcontractor Flowdown of Requirements
- Ensuring Customer-Designated Sources Are Controlled
Module 7: Design and Development of Aerospace Products - Design Planning and Cross-Functional Team Involvement
- Establishing Design Inputs with Clear Requirements
- Validating Design Inputs for Completeness and Feasibility
- Converting Customer Needs into Technical Specifications
- Managing Conflicting Design Requirements
- Design Output Documentation and Verification Methods
- Traceability from Input to Output and to Manufacturing
- Design Review Processes with Multi-Discipline Teams
- Formal Approval of Design Outputs Before Release
- Design Verification: Testing, Simulation, and Inspection
- Design Validation: Real-World Performance Confirmation
- Post-Validation Monitoring and Feedback Loops
- Managing Design Changes with Formal Change Control
- Design Transfer from R&D to Production
- Configuration Management in Design Lifecycle
Module 8: Supplier and External Provider Management - Evaluating and Approving Aerospace Suppliers
- Developing Supplier Selection Criteria
- Creating Preferred Supplier Lists (PSLs)
- Performing Onsite Supplier Assessments
- Monitoring Supplier Performance with Scorecards
- Managing Dual and Alternate Sources of Supply
- Sub-tier Supplier Oversight Requirements
- Ensuring Flowdown of Customer Requirements to Suppliers
- Requiring AS9100 Certification from Tier 1 Suppliers
- Managing Approved Vendor Lists (AVLs)
- Handling Supplier Nonconformances and Escalations
- Conducting Supplier Audits to AS9101 Standards
- Managing Supplier Corrective Action Requests (SCARs)
- Ensuring Delivery Reliability and On-Time Performance
- Managing Supplier Quality Agreements (SQAs)
Module 9: Verification, Validation, and Testing - Establishing Acceptance Criteria for Product Testing
- Verification Methods: Inspection, Measurement, Testing
- Validation Through Simulation and Environmental Testing
- Destructive and Non-Destructive Testing (NDT) Requirements
- X-Ray, Ultrasound, Dye Penetrant, and Magnetic Particle Testing
- Third-Party Test Lab Coordination and Oversight
- Test Planning and Protocol Development
- Executing and Documenting Test Results
- Root Cause Analysis for Test Failures
- Re-test Strategies and Conditional Acceptance
- Test Equipment Calibration and Traceability to Standards
- Software Validation for Embedded Systems and Avionics
- Validation of Manufacturing Processes (e.g., Welding, Brazing)
- Ensuring Test Independence and Objectivity
- Storing Evidence of Validation Activities
Module 10: Production and Service Provision Control - Controlling Release of Materials and Work-in-Progress
- Preventing Mix-Ups and Misassembly in Production
- Material Traceability: Lot, Batch, and Serial Number Tracking
- Configuration Identification and Marking Requirements
- Managing Special Processes: Heat Treat, Plating, Coating
- Qualifying Personnel for Special Processes
- Process Monitoring and Real-Time Adjustment
- Controlling Outsourced Production Activities
- Managing Tooling, Fixtures, and Gauges
- Preventing Use of Unapproved or Conditional Materials
- Implementing Work Authorization Sign-Offs
- Final Product Inspection and Test Before Release
- Storage and Preservation of Finished Goods
- Labelling and Packaging Controls for Aerospace Shipments
- Handling and Transport Prevention of Damage
Module 11: Measurement, Analysis, and Performance Evaluation - Monitoring Quality Performance Through KPIs
- Defining Key Metrics: PPM, RTV, SCAR Rate, First Pass Yield
- Establishing Data Collection Systems
- Trending Internal and External Nonconformances
- Analyzing Customer Satisfaction Feedback
- Internal Audit Findings as Performance Indicators
- Process Capability Studies Using Cp/Cpk
- Control Chart Interpretation and Action Thresholds
- Balanced Scorecard for Aerospace Quality
- Internal Supplier Quality Performance Dashboards
- Reporting Nonconformances to Top Management
- Conducting Management Reviews with Data-Driven Insights
- Using Pareto Analysis to Prioritize Improvement Efforts
- Assessing Effectiveness of Corrective Actions
- Validating Process Consistency Over Time
Module 12: Nonconformance, Corrective Action, and Continuous Improvement - Defining and Identifying Nonconforming Products
- Segregation and Quarantine Procedures for Defective Items
- Evaluating Severity, Safety Impact, and Field Risk
- Disposition Options: Rework, Repair, Scrap, Use-As-Is
- Customer Notification Requirements for Escalated Issues
- Conducting Root Cause Analysis: 5 Whys, Fishbone, Fault Tree
- Documenting Corrective and Preventive Actions (CAPA)
- Implementing Permanent and Effective Solutions
- Verification of Action Effectiveness Through Monitoring
- Preventing Recurrence with Process Enhancements
- Linking CAPA to Management Review Inputs
- Integrating Lessons Learned into Training and Procedures
- Driving Continuous Improvement with Kaizen Principles
- Identifying Opportunities from Customer Feedback
- Using Audits and Assessments to Fuel Innovation
Module 13: Internal Auditing to AS9101 Standards - Understanding the Purpose and Types of Audits
- Differences Between AS9100 and AS9101 Requirements
- Planning an Internal Audit Schedule Based on Risk
- Selecting and Training Internal Auditors
- Developing Audit Checklists Aligned to AS9100 Clauses
- Conducting Opening and Closing Meetings
- Gathering Objective Evidence Through Observation and Interviews
- Writing Clear, Fact-Based Audit Findings
- Classifying Findings: Minor, Major, Observations
- Reporting Results to Management and Process Owners
- Tracking Audit Action Items to Closure
- Assessing Auditor Competency and Performance
- Using Internal Audits to Test System Effectiveness
- Preparing for External Certification Audits
- Creating an Audit Program Manual
Module 14: Certification Audit Preparation and Readiness - Understanding the Certification Audit Process
- Stages of Certification: Stage 1 and Stage 2 Audits
- Selecting an Accredited Certification Body
- Preparing Documentation for Auditor Review
- Conducting Gap Analyses and Pre-Audit Reviews
- Simulating Certification Audits with Mock Assessments
- Training Staff on Audit Expectations and Responses
- Establishing an Audit Evidence Repository
- Handling Auditor Interviews and Site Walkthroughs
- Responding to Initial Findings and Requests for Information
- Managing the Corrective Action Process for Audit Nonconformances
- Achieving Certification and Maintaining Registration
- Understanding Surveillance and Recertification Audits
- Preparing for Scope Expansion or Site Additions
- Responding to Suspension or Withdrawal Scenarios
Module 15: Operational Risk Management and Product Safety - Establishing a Formal Product Safety Management Process
- Identifying Safety-Critical Components and Functions
- Implementing Safety Review Boards and Oversight Committees
- Risk Assessment for Failure Modes with Safety Implications
- Detecting and Mitigating Latent Defects
- Developing Product Safety Plans (PSPs)
- Handling Incidents with Safety Consequences
- Reporting Safety Concerns to Customers and Regulators
- Integrating Human Factors into Safety Analysis
- Managing Single Point Failures and Redundancy
- Preventing Inadvertent Bypass of Safety Controls
- Ensuring Safety Culture Through Leadership Engagement
- Verifying Safety Features During Production and Inspection
- Linking Product Safety to Design and Process FMEA
- Storing and Reviewing Safety-Related Records
Module 16: Configuration Management and Control - Understanding Configuration Management (CM) Principles
- Establishing Configuration Items and Baselines
- Functional, Allocated, and Product Configuration Reviews
- Configuration Identification and Documentation
- Change Control Process for Configuration Items
- Engineering Change Request (ECR) and Approval Workflow
- Configuration Verification and Audit Process
- Managing Configuration Deviations and Waivers
- Traceability from Requirements to Final Product
- Version Control for Hardware and Software Components
- Handling Configuration in Repair and Overhaul Operations
- Integrating CM with ERP and PLM Systems
- Ensuring Consistency Across Customer Deliverables
- Customer Approval Requirements for Configuration Changes
- Reporting Configuration Status to Stakeholders
Module 17: Special Requirements and High-Risk Processes - Understanding Special Requirements Flowdown
- Controlling Processes with No Objective Evidence of Conformance (Special Processes)
- Welding, Brazing, Heat Treating, and Coating Controls
- Personnel Qualification and Certification for Special Processes
- Process Qualification and Requalification Schedules
- Documentation Requirements for Special Process Validation
- Managing Commercial-Off-The-Shelf (COTS) Components
- Ensuring Authenticity and Origin of Critical Parts
- Preventing and Detecting Counterfeit Electronic Parts
- Traceability Requirements for Repair and Overhaul
- Precision Measurement and Calibration in Micro-Assembly
- Contamination Control in Sensitive Environments
- Managing Software as a Critical Component
- Handling Dual-Use and Export-Controlled Items
- Ensuring ITAR and EAR Compliance in Documentation
Module 18: Integration, Implementation, and Real-World Application - Developing a Phased Implementation Roadmap
- Creating a Cross-Functional Implementation Team
- Conducting Current State Assessments
- Gaining Management Buy-In and Budget Approval
- Running Pilot Projects for Key Processes
- Integrating AS9100 with Existing QMS (e.g., ISO 9001)
- Aligning AS9100 with Lean, Six Sigma, and Operational Excellence
- Using Project Management Tools for Deployment Tracking
- Change Management Strategies for Organisational Adoption
- Training the Workforce on New Processes and Expectations
- Implementing Digital QMS Platforms and Tools
- Ensuring Seamless Data Flow Across Departments
- Managing Cultural Shifts Toward Quality Mindset
- Measuring Readiness for Certification
- Conducting Final Pre-Certification Review
Module 19: Certification, Recognition, and Career Advancement - Finalising Audit-Ready Documentation
- Submitting Certification Application to Registrar
- Understanding Certificate of Conformity and Validity Period
- Displaying Certification on Proposals and Bidding Documents
- Leveraging AS9100 for Contract Awards and Tenders
- Using Certification to Expand into New Markets
- Enhancing Supplier Credibility with Customers
- Building Long-Term Customer Trust Through Compliance
- Networking with Aerospace Industry Groups and Forums
- Joining Professional Bodies: SAE, AIA, RAQG
- Staying Updated on Industry Best Practices and Changes
- Participating in AS&D Training and Benchmarking Events
- Pursuing Advanced Roles: Quality Engineer, AQMS Lead, Auditor
- Positioning Yourself for Promotion or New Opportunities
- Presenting Your Certificate of Completion from The Art of Service on LinkedIn and Resumes
- Infrastructure Requirements for Aerospace Manufacturing Facilities
- Work Environment Controls: Clean Rooms, ESD, and Contamination
- Ensuring Personnel Competence in Technical and Safety Roles
- Developing Competency Matrices for Engineering and QA Teams
- Training Requirements and Records for AS9100 Audits
- Verification of External Provider Qualifications (Suppliers)
- Controlling Monitoring and Measuring Equipment
- Calibration Procedures for Aerospace Instruments and Tools
- Managing Internal and External Laboratory Capabilities
- Documenting Support Process Interactions
- Information Requirements for Product Realisation Planning
- Managing Preventive Maintenance for Critical Equipment
- Ensuring Worker Awareness of Quality and Safety Impacts
- Establishing Technical Data Packages (TDPs)
- Protecting Intellectual Property and Export-Controlled Data
Module 5: Creation of Aerospace Documentation and Records - Understanding Documented Information Requirements
- Distinguishing Between Documents and Records
- Creating Controlled Document Templates for Compliance
- Document Approval, Review, and Update Processes
- Version Control and Obsolescence Handling
- Protecting Sensitive Documents from Unauthorized Access
- Retention Periods for Aerospace Records
- Electronic Record Management Systems and Compliance
- Archiving Audit Trails and Change Histories
- Document Control for External Providers
- Standard Operating Procedures (SOPs) in Production
- Work Instructions for Complex Manufacturing Steps
- Configuration Documentation: Drawings, Specifications, and BOMs
- Managing Drawing Revisions and Engineering Change Orders
- Ensuring Document Legibility and Accessibility
Module 6: Operation: Planning and Control - Product Realisation Planning Using APQP Methodology
- Developing Detailed Operation Plans with Risk Controls
- Design and Development Planning for Aerospace Components
- Project Management Integration with Quality Planning
- Work Breakdown Structures for Complex Projects
- Critical Path Analysis in Aerospace Development
- Establishing Quality Gates and Phase Reviews
- Production Process Flow Mapping and Validation
- Process Validation and Process Qualification Requirements
- First Article Inspection (FAI) Planning and Execution
- Control Plans: From Prototype to Full Production
- Statistical Process Control (SPC) Implementation Basics
- Managing Outsourced Processes with Full Oversight
- Subcontractor Flowdown of Requirements
- Ensuring Customer-Designated Sources Are Controlled
Module 7: Design and Development of Aerospace Products - Design Planning and Cross-Functional Team Involvement
- Establishing Design Inputs with Clear Requirements
- Validating Design Inputs for Completeness and Feasibility
- Converting Customer Needs into Technical Specifications
- Managing Conflicting Design Requirements
- Design Output Documentation and Verification Methods
- Traceability from Input to Output and to Manufacturing
- Design Review Processes with Multi-Discipline Teams
- Formal Approval of Design Outputs Before Release
- Design Verification: Testing, Simulation, and Inspection
- Design Validation: Real-World Performance Confirmation
- Post-Validation Monitoring and Feedback Loops
- Managing Design Changes with Formal Change Control
- Design Transfer from R&D to Production
- Configuration Management in Design Lifecycle
Module 8: Supplier and External Provider Management - Evaluating and Approving Aerospace Suppliers
- Developing Supplier Selection Criteria
- Creating Preferred Supplier Lists (PSLs)
- Performing Onsite Supplier Assessments
- Monitoring Supplier Performance with Scorecards
- Managing Dual and Alternate Sources of Supply
- Sub-tier Supplier Oversight Requirements
- Ensuring Flowdown of Customer Requirements to Suppliers
- Requiring AS9100 Certification from Tier 1 Suppliers
- Managing Approved Vendor Lists (AVLs)
- Handling Supplier Nonconformances and Escalations
- Conducting Supplier Audits to AS9101 Standards
- Managing Supplier Corrective Action Requests (SCARs)
- Ensuring Delivery Reliability and On-Time Performance
- Managing Supplier Quality Agreements (SQAs)
Module 9: Verification, Validation, and Testing - Establishing Acceptance Criteria for Product Testing
- Verification Methods: Inspection, Measurement, Testing
- Validation Through Simulation and Environmental Testing
- Destructive and Non-Destructive Testing (NDT) Requirements
- X-Ray, Ultrasound, Dye Penetrant, and Magnetic Particle Testing
- Third-Party Test Lab Coordination and Oversight
- Test Planning and Protocol Development
- Executing and Documenting Test Results
- Root Cause Analysis for Test Failures
- Re-test Strategies and Conditional Acceptance
- Test Equipment Calibration and Traceability to Standards
- Software Validation for Embedded Systems and Avionics
- Validation of Manufacturing Processes (e.g., Welding, Brazing)
- Ensuring Test Independence and Objectivity
- Storing Evidence of Validation Activities
Module 10: Production and Service Provision Control - Controlling Release of Materials and Work-in-Progress
- Preventing Mix-Ups and Misassembly in Production
- Material Traceability: Lot, Batch, and Serial Number Tracking
- Configuration Identification and Marking Requirements
- Managing Special Processes: Heat Treat, Plating, Coating
- Qualifying Personnel for Special Processes
- Process Monitoring and Real-Time Adjustment
- Controlling Outsourced Production Activities
- Managing Tooling, Fixtures, and Gauges
- Preventing Use of Unapproved or Conditional Materials
- Implementing Work Authorization Sign-Offs
- Final Product Inspection and Test Before Release
- Storage and Preservation of Finished Goods
- Labelling and Packaging Controls for Aerospace Shipments
- Handling and Transport Prevention of Damage
Module 11: Measurement, Analysis, and Performance Evaluation - Monitoring Quality Performance Through KPIs
- Defining Key Metrics: PPM, RTV, SCAR Rate, First Pass Yield
- Establishing Data Collection Systems
- Trending Internal and External Nonconformances
- Analyzing Customer Satisfaction Feedback
- Internal Audit Findings as Performance Indicators
- Process Capability Studies Using Cp/Cpk
- Control Chart Interpretation and Action Thresholds
- Balanced Scorecard for Aerospace Quality
- Internal Supplier Quality Performance Dashboards
- Reporting Nonconformances to Top Management
- Conducting Management Reviews with Data-Driven Insights
- Using Pareto Analysis to Prioritize Improvement Efforts
- Assessing Effectiveness of Corrective Actions
- Validating Process Consistency Over Time
Module 12: Nonconformance, Corrective Action, and Continuous Improvement - Defining and Identifying Nonconforming Products
- Segregation and Quarantine Procedures for Defective Items
- Evaluating Severity, Safety Impact, and Field Risk
- Disposition Options: Rework, Repair, Scrap, Use-As-Is
- Customer Notification Requirements for Escalated Issues
- Conducting Root Cause Analysis: 5 Whys, Fishbone, Fault Tree
- Documenting Corrective and Preventive Actions (CAPA)
- Implementing Permanent and Effective Solutions
- Verification of Action Effectiveness Through Monitoring
- Preventing Recurrence with Process Enhancements
- Linking CAPA to Management Review Inputs
- Integrating Lessons Learned into Training and Procedures
- Driving Continuous Improvement with Kaizen Principles
- Identifying Opportunities from Customer Feedback
- Using Audits and Assessments to Fuel Innovation
Module 13: Internal Auditing to AS9101 Standards - Understanding the Purpose and Types of Audits
- Differences Between AS9100 and AS9101 Requirements
- Planning an Internal Audit Schedule Based on Risk
- Selecting and Training Internal Auditors
- Developing Audit Checklists Aligned to AS9100 Clauses
- Conducting Opening and Closing Meetings
- Gathering Objective Evidence Through Observation and Interviews
- Writing Clear, Fact-Based Audit Findings
- Classifying Findings: Minor, Major, Observations
- Reporting Results to Management and Process Owners
- Tracking Audit Action Items to Closure
- Assessing Auditor Competency and Performance
- Using Internal Audits to Test System Effectiveness
- Preparing for External Certification Audits
- Creating an Audit Program Manual
Module 14: Certification Audit Preparation and Readiness - Understanding the Certification Audit Process
- Stages of Certification: Stage 1 and Stage 2 Audits
- Selecting an Accredited Certification Body
- Preparing Documentation for Auditor Review
- Conducting Gap Analyses and Pre-Audit Reviews
- Simulating Certification Audits with Mock Assessments
- Training Staff on Audit Expectations and Responses
- Establishing an Audit Evidence Repository
- Handling Auditor Interviews and Site Walkthroughs
- Responding to Initial Findings and Requests for Information
- Managing the Corrective Action Process for Audit Nonconformances
- Achieving Certification and Maintaining Registration
- Understanding Surveillance and Recertification Audits
- Preparing for Scope Expansion or Site Additions
- Responding to Suspension or Withdrawal Scenarios
Module 15: Operational Risk Management and Product Safety - Establishing a Formal Product Safety Management Process
- Identifying Safety-Critical Components and Functions
- Implementing Safety Review Boards and Oversight Committees
- Risk Assessment for Failure Modes with Safety Implications
- Detecting and Mitigating Latent Defects
- Developing Product Safety Plans (PSPs)
- Handling Incidents with Safety Consequences
- Reporting Safety Concerns to Customers and Regulators
- Integrating Human Factors into Safety Analysis
- Managing Single Point Failures and Redundancy
- Preventing Inadvertent Bypass of Safety Controls
- Ensuring Safety Culture Through Leadership Engagement
- Verifying Safety Features During Production and Inspection
- Linking Product Safety to Design and Process FMEA
- Storing and Reviewing Safety-Related Records
Module 16: Configuration Management and Control - Understanding Configuration Management (CM) Principles
- Establishing Configuration Items and Baselines
- Functional, Allocated, and Product Configuration Reviews
- Configuration Identification and Documentation
- Change Control Process for Configuration Items
- Engineering Change Request (ECR) and Approval Workflow
- Configuration Verification and Audit Process
- Managing Configuration Deviations and Waivers
- Traceability from Requirements to Final Product
- Version Control for Hardware and Software Components
- Handling Configuration in Repair and Overhaul Operations
- Integrating CM with ERP and PLM Systems
- Ensuring Consistency Across Customer Deliverables
- Customer Approval Requirements for Configuration Changes
- Reporting Configuration Status to Stakeholders
Module 17: Special Requirements and High-Risk Processes - Understanding Special Requirements Flowdown
- Controlling Processes with No Objective Evidence of Conformance (Special Processes)
- Welding, Brazing, Heat Treating, and Coating Controls
- Personnel Qualification and Certification for Special Processes
- Process Qualification and Requalification Schedules
- Documentation Requirements for Special Process Validation
- Managing Commercial-Off-The-Shelf (COTS) Components
- Ensuring Authenticity and Origin of Critical Parts
- Preventing and Detecting Counterfeit Electronic Parts
- Traceability Requirements for Repair and Overhaul
- Precision Measurement and Calibration in Micro-Assembly
- Contamination Control in Sensitive Environments
- Managing Software as a Critical Component
- Handling Dual-Use and Export-Controlled Items
- Ensuring ITAR and EAR Compliance in Documentation
Module 18: Integration, Implementation, and Real-World Application - Developing a Phased Implementation Roadmap
- Creating a Cross-Functional Implementation Team
- Conducting Current State Assessments
- Gaining Management Buy-In and Budget Approval
- Running Pilot Projects for Key Processes
- Integrating AS9100 with Existing QMS (e.g., ISO 9001)
- Aligning AS9100 with Lean, Six Sigma, and Operational Excellence
- Using Project Management Tools for Deployment Tracking
- Change Management Strategies for Organisational Adoption
- Training the Workforce on New Processes and Expectations
- Implementing Digital QMS Platforms and Tools
- Ensuring Seamless Data Flow Across Departments
- Managing Cultural Shifts Toward Quality Mindset
- Measuring Readiness for Certification
- Conducting Final Pre-Certification Review
Module 19: Certification, Recognition, and Career Advancement - Finalising Audit-Ready Documentation
- Submitting Certification Application to Registrar
- Understanding Certificate of Conformity and Validity Period
- Displaying Certification on Proposals and Bidding Documents
- Leveraging AS9100 for Contract Awards and Tenders
- Using Certification to Expand into New Markets
- Enhancing Supplier Credibility with Customers
- Building Long-Term Customer Trust Through Compliance
- Networking with Aerospace Industry Groups and Forums
- Joining Professional Bodies: SAE, AIA, RAQG
- Staying Updated on Industry Best Practices and Changes
- Participating in AS&D Training and Benchmarking Events
- Pursuing Advanced Roles: Quality Engineer, AQMS Lead, Auditor
- Positioning Yourself for Promotion or New Opportunities
- Presenting Your Certificate of Completion from The Art of Service on LinkedIn and Resumes
- Product Realisation Planning Using APQP Methodology
- Developing Detailed Operation Plans with Risk Controls
- Design and Development Planning for Aerospace Components
- Project Management Integration with Quality Planning
- Work Breakdown Structures for Complex Projects
- Critical Path Analysis in Aerospace Development
- Establishing Quality Gates and Phase Reviews
- Production Process Flow Mapping and Validation
- Process Validation and Process Qualification Requirements
- First Article Inspection (FAI) Planning and Execution
- Control Plans: From Prototype to Full Production
- Statistical Process Control (SPC) Implementation Basics
- Managing Outsourced Processes with Full Oversight
- Subcontractor Flowdown of Requirements
- Ensuring Customer-Designated Sources Are Controlled
Module 7: Design and Development of Aerospace Products - Design Planning and Cross-Functional Team Involvement
- Establishing Design Inputs with Clear Requirements
- Validating Design Inputs for Completeness and Feasibility
- Converting Customer Needs into Technical Specifications
- Managing Conflicting Design Requirements
- Design Output Documentation and Verification Methods
- Traceability from Input to Output and to Manufacturing
- Design Review Processes with Multi-Discipline Teams
- Formal Approval of Design Outputs Before Release
- Design Verification: Testing, Simulation, and Inspection
- Design Validation: Real-World Performance Confirmation
- Post-Validation Monitoring and Feedback Loops
- Managing Design Changes with Formal Change Control
- Design Transfer from R&D to Production
- Configuration Management in Design Lifecycle
Module 8: Supplier and External Provider Management - Evaluating and Approving Aerospace Suppliers
- Developing Supplier Selection Criteria
- Creating Preferred Supplier Lists (PSLs)
- Performing Onsite Supplier Assessments
- Monitoring Supplier Performance with Scorecards
- Managing Dual and Alternate Sources of Supply
- Sub-tier Supplier Oversight Requirements
- Ensuring Flowdown of Customer Requirements to Suppliers
- Requiring AS9100 Certification from Tier 1 Suppliers
- Managing Approved Vendor Lists (AVLs)
- Handling Supplier Nonconformances and Escalations
- Conducting Supplier Audits to AS9101 Standards
- Managing Supplier Corrective Action Requests (SCARs)
- Ensuring Delivery Reliability and On-Time Performance
- Managing Supplier Quality Agreements (SQAs)
Module 9: Verification, Validation, and Testing - Establishing Acceptance Criteria for Product Testing
- Verification Methods: Inspection, Measurement, Testing
- Validation Through Simulation and Environmental Testing
- Destructive and Non-Destructive Testing (NDT) Requirements
- X-Ray, Ultrasound, Dye Penetrant, and Magnetic Particle Testing
- Third-Party Test Lab Coordination and Oversight
- Test Planning and Protocol Development
- Executing and Documenting Test Results
- Root Cause Analysis for Test Failures
- Re-test Strategies and Conditional Acceptance
- Test Equipment Calibration and Traceability to Standards
- Software Validation for Embedded Systems and Avionics
- Validation of Manufacturing Processes (e.g., Welding, Brazing)
- Ensuring Test Independence and Objectivity
- Storing Evidence of Validation Activities
Module 10: Production and Service Provision Control - Controlling Release of Materials and Work-in-Progress
- Preventing Mix-Ups and Misassembly in Production
- Material Traceability: Lot, Batch, and Serial Number Tracking
- Configuration Identification and Marking Requirements
- Managing Special Processes: Heat Treat, Plating, Coating
- Qualifying Personnel for Special Processes
- Process Monitoring and Real-Time Adjustment
- Controlling Outsourced Production Activities
- Managing Tooling, Fixtures, and Gauges
- Preventing Use of Unapproved or Conditional Materials
- Implementing Work Authorization Sign-Offs
- Final Product Inspection and Test Before Release
- Storage and Preservation of Finished Goods
- Labelling and Packaging Controls for Aerospace Shipments
- Handling and Transport Prevention of Damage
Module 11: Measurement, Analysis, and Performance Evaluation - Monitoring Quality Performance Through KPIs
- Defining Key Metrics: PPM, RTV, SCAR Rate, First Pass Yield
- Establishing Data Collection Systems
- Trending Internal and External Nonconformances
- Analyzing Customer Satisfaction Feedback
- Internal Audit Findings as Performance Indicators
- Process Capability Studies Using Cp/Cpk
- Control Chart Interpretation and Action Thresholds
- Balanced Scorecard for Aerospace Quality
- Internal Supplier Quality Performance Dashboards
- Reporting Nonconformances to Top Management
- Conducting Management Reviews with Data-Driven Insights
- Using Pareto Analysis to Prioritize Improvement Efforts
- Assessing Effectiveness of Corrective Actions
- Validating Process Consistency Over Time
Module 12: Nonconformance, Corrective Action, and Continuous Improvement - Defining and Identifying Nonconforming Products
- Segregation and Quarantine Procedures for Defective Items
- Evaluating Severity, Safety Impact, and Field Risk
- Disposition Options: Rework, Repair, Scrap, Use-As-Is
- Customer Notification Requirements for Escalated Issues
- Conducting Root Cause Analysis: 5 Whys, Fishbone, Fault Tree
- Documenting Corrective and Preventive Actions (CAPA)
- Implementing Permanent and Effective Solutions
- Verification of Action Effectiveness Through Monitoring
- Preventing Recurrence with Process Enhancements
- Linking CAPA to Management Review Inputs
- Integrating Lessons Learned into Training and Procedures
- Driving Continuous Improvement with Kaizen Principles
- Identifying Opportunities from Customer Feedback
- Using Audits and Assessments to Fuel Innovation
Module 13: Internal Auditing to AS9101 Standards - Understanding the Purpose and Types of Audits
- Differences Between AS9100 and AS9101 Requirements
- Planning an Internal Audit Schedule Based on Risk
- Selecting and Training Internal Auditors
- Developing Audit Checklists Aligned to AS9100 Clauses
- Conducting Opening and Closing Meetings
- Gathering Objective Evidence Through Observation and Interviews
- Writing Clear, Fact-Based Audit Findings
- Classifying Findings: Minor, Major, Observations
- Reporting Results to Management and Process Owners
- Tracking Audit Action Items to Closure
- Assessing Auditor Competency and Performance
- Using Internal Audits to Test System Effectiveness
- Preparing for External Certification Audits
- Creating an Audit Program Manual
Module 14: Certification Audit Preparation and Readiness - Understanding the Certification Audit Process
- Stages of Certification: Stage 1 and Stage 2 Audits
- Selecting an Accredited Certification Body
- Preparing Documentation for Auditor Review
- Conducting Gap Analyses and Pre-Audit Reviews
- Simulating Certification Audits with Mock Assessments
- Training Staff on Audit Expectations and Responses
- Establishing an Audit Evidence Repository
- Handling Auditor Interviews and Site Walkthroughs
- Responding to Initial Findings and Requests for Information
- Managing the Corrective Action Process for Audit Nonconformances
- Achieving Certification and Maintaining Registration
- Understanding Surveillance and Recertification Audits
- Preparing for Scope Expansion or Site Additions
- Responding to Suspension or Withdrawal Scenarios
Module 15: Operational Risk Management and Product Safety - Establishing a Formal Product Safety Management Process
- Identifying Safety-Critical Components and Functions
- Implementing Safety Review Boards and Oversight Committees
- Risk Assessment for Failure Modes with Safety Implications
- Detecting and Mitigating Latent Defects
- Developing Product Safety Plans (PSPs)
- Handling Incidents with Safety Consequences
- Reporting Safety Concerns to Customers and Regulators
- Integrating Human Factors into Safety Analysis
- Managing Single Point Failures and Redundancy
- Preventing Inadvertent Bypass of Safety Controls
- Ensuring Safety Culture Through Leadership Engagement
- Verifying Safety Features During Production and Inspection
- Linking Product Safety to Design and Process FMEA
- Storing and Reviewing Safety-Related Records
Module 16: Configuration Management and Control - Understanding Configuration Management (CM) Principles
- Establishing Configuration Items and Baselines
- Functional, Allocated, and Product Configuration Reviews
- Configuration Identification and Documentation
- Change Control Process for Configuration Items
- Engineering Change Request (ECR) and Approval Workflow
- Configuration Verification and Audit Process
- Managing Configuration Deviations and Waivers
- Traceability from Requirements to Final Product
- Version Control for Hardware and Software Components
- Handling Configuration in Repair and Overhaul Operations
- Integrating CM with ERP and PLM Systems
- Ensuring Consistency Across Customer Deliverables
- Customer Approval Requirements for Configuration Changes
- Reporting Configuration Status to Stakeholders
Module 17: Special Requirements and High-Risk Processes - Understanding Special Requirements Flowdown
- Controlling Processes with No Objective Evidence of Conformance (Special Processes)
- Welding, Brazing, Heat Treating, and Coating Controls
- Personnel Qualification and Certification for Special Processes
- Process Qualification and Requalification Schedules
- Documentation Requirements for Special Process Validation
- Managing Commercial-Off-The-Shelf (COTS) Components
- Ensuring Authenticity and Origin of Critical Parts
- Preventing and Detecting Counterfeit Electronic Parts
- Traceability Requirements for Repair and Overhaul
- Precision Measurement and Calibration in Micro-Assembly
- Contamination Control in Sensitive Environments
- Managing Software as a Critical Component
- Handling Dual-Use and Export-Controlled Items
- Ensuring ITAR and EAR Compliance in Documentation
Module 18: Integration, Implementation, and Real-World Application - Developing a Phased Implementation Roadmap
- Creating a Cross-Functional Implementation Team
- Conducting Current State Assessments
- Gaining Management Buy-In and Budget Approval
- Running Pilot Projects for Key Processes
- Integrating AS9100 with Existing QMS (e.g., ISO 9001)
- Aligning AS9100 with Lean, Six Sigma, and Operational Excellence
- Using Project Management Tools for Deployment Tracking
- Change Management Strategies for Organisational Adoption
- Training the Workforce on New Processes and Expectations
- Implementing Digital QMS Platforms and Tools
- Ensuring Seamless Data Flow Across Departments
- Managing Cultural Shifts Toward Quality Mindset
- Measuring Readiness for Certification
- Conducting Final Pre-Certification Review
Module 19: Certification, Recognition, and Career Advancement - Finalising Audit-Ready Documentation
- Submitting Certification Application to Registrar
- Understanding Certificate of Conformity and Validity Period
- Displaying Certification on Proposals and Bidding Documents
- Leveraging AS9100 for Contract Awards and Tenders
- Using Certification to Expand into New Markets
- Enhancing Supplier Credibility with Customers
- Building Long-Term Customer Trust Through Compliance
- Networking with Aerospace Industry Groups and Forums
- Joining Professional Bodies: SAE, AIA, RAQG
- Staying Updated on Industry Best Practices and Changes
- Participating in AS&D Training and Benchmarking Events
- Pursuing Advanced Roles: Quality Engineer, AQMS Lead, Auditor
- Positioning Yourself for Promotion or New Opportunities
- Presenting Your Certificate of Completion from The Art of Service on LinkedIn and Resumes
- Evaluating and Approving Aerospace Suppliers
- Developing Supplier Selection Criteria
- Creating Preferred Supplier Lists (PSLs)
- Performing Onsite Supplier Assessments
- Monitoring Supplier Performance with Scorecards
- Managing Dual and Alternate Sources of Supply
- Sub-tier Supplier Oversight Requirements
- Ensuring Flowdown of Customer Requirements to Suppliers
- Requiring AS9100 Certification from Tier 1 Suppliers
- Managing Approved Vendor Lists (AVLs)
- Handling Supplier Nonconformances and Escalations
- Conducting Supplier Audits to AS9101 Standards
- Managing Supplier Corrective Action Requests (SCARs)
- Ensuring Delivery Reliability and On-Time Performance
- Managing Supplier Quality Agreements (SQAs)
Module 9: Verification, Validation, and Testing - Establishing Acceptance Criteria for Product Testing
- Verification Methods: Inspection, Measurement, Testing
- Validation Through Simulation and Environmental Testing
- Destructive and Non-Destructive Testing (NDT) Requirements
- X-Ray, Ultrasound, Dye Penetrant, and Magnetic Particle Testing
- Third-Party Test Lab Coordination and Oversight
- Test Planning and Protocol Development
- Executing and Documenting Test Results
- Root Cause Analysis for Test Failures
- Re-test Strategies and Conditional Acceptance
- Test Equipment Calibration and Traceability to Standards
- Software Validation for Embedded Systems and Avionics
- Validation of Manufacturing Processes (e.g., Welding, Brazing)
- Ensuring Test Independence and Objectivity
- Storing Evidence of Validation Activities
Module 10: Production and Service Provision Control - Controlling Release of Materials and Work-in-Progress
- Preventing Mix-Ups and Misassembly in Production
- Material Traceability: Lot, Batch, and Serial Number Tracking
- Configuration Identification and Marking Requirements
- Managing Special Processes: Heat Treat, Plating, Coating
- Qualifying Personnel for Special Processes
- Process Monitoring and Real-Time Adjustment
- Controlling Outsourced Production Activities
- Managing Tooling, Fixtures, and Gauges
- Preventing Use of Unapproved or Conditional Materials
- Implementing Work Authorization Sign-Offs
- Final Product Inspection and Test Before Release
- Storage and Preservation of Finished Goods
- Labelling and Packaging Controls for Aerospace Shipments
- Handling and Transport Prevention of Damage
Module 11: Measurement, Analysis, and Performance Evaluation - Monitoring Quality Performance Through KPIs
- Defining Key Metrics: PPM, RTV, SCAR Rate, First Pass Yield
- Establishing Data Collection Systems
- Trending Internal and External Nonconformances
- Analyzing Customer Satisfaction Feedback
- Internal Audit Findings as Performance Indicators
- Process Capability Studies Using Cp/Cpk
- Control Chart Interpretation and Action Thresholds
- Balanced Scorecard for Aerospace Quality
- Internal Supplier Quality Performance Dashboards
- Reporting Nonconformances to Top Management
- Conducting Management Reviews with Data-Driven Insights
- Using Pareto Analysis to Prioritize Improvement Efforts
- Assessing Effectiveness of Corrective Actions
- Validating Process Consistency Over Time
Module 12: Nonconformance, Corrective Action, and Continuous Improvement - Defining and Identifying Nonconforming Products
- Segregation and Quarantine Procedures for Defective Items
- Evaluating Severity, Safety Impact, and Field Risk
- Disposition Options: Rework, Repair, Scrap, Use-As-Is
- Customer Notification Requirements for Escalated Issues
- Conducting Root Cause Analysis: 5 Whys, Fishbone, Fault Tree
- Documenting Corrective and Preventive Actions (CAPA)
- Implementing Permanent and Effective Solutions
- Verification of Action Effectiveness Through Monitoring
- Preventing Recurrence with Process Enhancements
- Linking CAPA to Management Review Inputs
- Integrating Lessons Learned into Training and Procedures
- Driving Continuous Improvement with Kaizen Principles
- Identifying Opportunities from Customer Feedback
- Using Audits and Assessments to Fuel Innovation
Module 13: Internal Auditing to AS9101 Standards - Understanding the Purpose and Types of Audits
- Differences Between AS9100 and AS9101 Requirements
- Planning an Internal Audit Schedule Based on Risk
- Selecting and Training Internal Auditors
- Developing Audit Checklists Aligned to AS9100 Clauses
- Conducting Opening and Closing Meetings
- Gathering Objective Evidence Through Observation and Interviews
- Writing Clear, Fact-Based Audit Findings
- Classifying Findings: Minor, Major, Observations
- Reporting Results to Management and Process Owners
- Tracking Audit Action Items to Closure
- Assessing Auditor Competency and Performance
- Using Internal Audits to Test System Effectiveness
- Preparing for External Certification Audits
- Creating an Audit Program Manual
Module 14: Certification Audit Preparation and Readiness - Understanding the Certification Audit Process
- Stages of Certification: Stage 1 and Stage 2 Audits
- Selecting an Accredited Certification Body
- Preparing Documentation for Auditor Review
- Conducting Gap Analyses and Pre-Audit Reviews
- Simulating Certification Audits with Mock Assessments
- Training Staff on Audit Expectations and Responses
- Establishing an Audit Evidence Repository
- Handling Auditor Interviews and Site Walkthroughs
- Responding to Initial Findings and Requests for Information
- Managing the Corrective Action Process for Audit Nonconformances
- Achieving Certification and Maintaining Registration
- Understanding Surveillance and Recertification Audits
- Preparing for Scope Expansion or Site Additions
- Responding to Suspension or Withdrawal Scenarios
Module 15: Operational Risk Management and Product Safety - Establishing a Formal Product Safety Management Process
- Identifying Safety-Critical Components and Functions
- Implementing Safety Review Boards and Oversight Committees
- Risk Assessment for Failure Modes with Safety Implications
- Detecting and Mitigating Latent Defects
- Developing Product Safety Plans (PSPs)
- Handling Incidents with Safety Consequences
- Reporting Safety Concerns to Customers and Regulators
- Integrating Human Factors into Safety Analysis
- Managing Single Point Failures and Redundancy
- Preventing Inadvertent Bypass of Safety Controls
- Ensuring Safety Culture Through Leadership Engagement
- Verifying Safety Features During Production and Inspection
- Linking Product Safety to Design and Process FMEA
- Storing and Reviewing Safety-Related Records
Module 16: Configuration Management and Control - Understanding Configuration Management (CM) Principles
- Establishing Configuration Items and Baselines
- Functional, Allocated, and Product Configuration Reviews
- Configuration Identification and Documentation
- Change Control Process for Configuration Items
- Engineering Change Request (ECR) and Approval Workflow
- Configuration Verification and Audit Process
- Managing Configuration Deviations and Waivers
- Traceability from Requirements to Final Product
- Version Control for Hardware and Software Components
- Handling Configuration in Repair and Overhaul Operations
- Integrating CM with ERP and PLM Systems
- Ensuring Consistency Across Customer Deliverables
- Customer Approval Requirements for Configuration Changes
- Reporting Configuration Status to Stakeholders
Module 17: Special Requirements and High-Risk Processes - Understanding Special Requirements Flowdown
- Controlling Processes with No Objective Evidence of Conformance (Special Processes)
- Welding, Brazing, Heat Treating, and Coating Controls
- Personnel Qualification and Certification for Special Processes
- Process Qualification and Requalification Schedules
- Documentation Requirements for Special Process Validation
- Managing Commercial-Off-The-Shelf (COTS) Components
- Ensuring Authenticity and Origin of Critical Parts
- Preventing and Detecting Counterfeit Electronic Parts
- Traceability Requirements for Repair and Overhaul
- Precision Measurement and Calibration in Micro-Assembly
- Contamination Control in Sensitive Environments
- Managing Software as a Critical Component
- Handling Dual-Use and Export-Controlled Items
- Ensuring ITAR and EAR Compliance in Documentation
Module 18: Integration, Implementation, and Real-World Application - Developing a Phased Implementation Roadmap
- Creating a Cross-Functional Implementation Team
- Conducting Current State Assessments
- Gaining Management Buy-In and Budget Approval
- Running Pilot Projects for Key Processes
- Integrating AS9100 with Existing QMS (e.g., ISO 9001)
- Aligning AS9100 with Lean, Six Sigma, and Operational Excellence
- Using Project Management Tools for Deployment Tracking
- Change Management Strategies for Organisational Adoption
- Training the Workforce on New Processes and Expectations
- Implementing Digital QMS Platforms and Tools
- Ensuring Seamless Data Flow Across Departments
- Managing Cultural Shifts Toward Quality Mindset
- Measuring Readiness for Certification
- Conducting Final Pre-Certification Review
Module 19: Certification, Recognition, and Career Advancement - Finalising Audit-Ready Documentation
- Submitting Certification Application to Registrar
- Understanding Certificate of Conformity and Validity Period
- Displaying Certification on Proposals and Bidding Documents
- Leveraging AS9100 for Contract Awards and Tenders
- Using Certification to Expand into New Markets
- Enhancing Supplier Credibility with Customers
- Building Long-Term Customer Trust Through Compliance
- Networking with Aerospace Industry Groups and Forums
- Joining Professional Bodies: SAE, AIA, RAQG
- Staying Updated on Industry Best Practices and Changes
- Participating in AS&D Training and Benchmarking Events
- Pursuing Advanced Roles: Quality Engineer, AQMS Lead, Auditor
- Positioning Yourself for Promotion or New Opportunities
- Presenting Your Certificate of Completion from The Art of Service on LinkedIn and Resumes
- Controlling Release of Materials and Work-in-Progress
- Preventing Mix-Ups and Misassembly in Production
- Material Traceability: Lot, Batch, and Serial Number Tracking
- Configuration Identification and Marking Requirements
- Managing Special Processes: Heat Treat, Plating, Coating
- Qualifying Personnel for Special Processes
- Process Monitoring and Real-Time Adjustment
- Controlling Outsourced Production Activities
- Managing Tooling, Fixtures, and Gauges
- Preventing Use of Unapproved or Conditional Materials
- Implementing Work Authorization Sign-Offs
- Final Product Inspection and Test Before Release
- Storage and Preservation of Finished Goods
- Labelling and Packaging Controls for Aerospace Shipments
- Handling and Transport Prevention of Damage
Module 11: Measurement, Analysis, and Performance Evaluation - Monitoring Quality Performance Through KPIs
- Defining Key Metrics: PPM, RTV, SCAR Rate, First Pass Yield
- Establishing Data Collection Systems
- Trending Internal and External Nonconformances
- Analyzing Customer Satisfaction Feedback
- Internal Audit Findings as Performance Indicators
- Process Capability Studies Using Cp/Cpk
- Control Chart Interpretation and Action Thresholds
- Balanced Scorecard for Aerospace Quality
- Internal Supplier Quality Performance Dashboards
- Reporting Nonconformances to Top Management
- Conducting Management Reviews with Data-Driven Insights
- Using Pareto Analysis to Prioritize Improvement Efforts
- Assessing Effectiveness of Corrective Actions
- Validating Process Consistency Over Time
Module 12: Nonconformance, Corrective Action, and Continuous Improvement - Defining and Identifying Nonconforming Products
- Segregation and Quarantine Procedures for Defective Items
- Evaluating Severity, Safety Impact, and Field Risk
- Disposition Options: Rework, Repair, Scrap, Use-As-Is
- Customer Notification Requirements for Escalated Issues
- Conducting Root Cause Analysis: 5 Whys, Fishbone, Fault Tree
- Documenting Corrective and Preventive Actions (CAPA)
- Implementing Permanent and Effective Solutions
- Verification of Action Effectiveness Through Monitoring
- Preventing Recurrence with Process Enhancements
- Linking CAPA to Management Review Inputs
- Integrating Lessons Learned into Training and Procedures
- Driving Continuous Improvement with Kaizen Principles
- Identifying Opportunities from Customer Feedback
- Using Audits and Assessments to Fuel Innovation
Module 13: Internal Auditing to AS9101 Standards - Understanding the Purpose and Types of Audits
- Differences Between AS9100 and AS9101 Requirements
- Planning an Internal Audit Schedule Based on Risk
- Selecting and Training Internal Auditors
- Developing Audit Checklists Aligned to AS9100 Clauses
- Conducting Opening and Closing Meetings
- Gathering Objective Evidence Through Observation and Interviews
- Writing Clear, Fact-Based Audit Findings
- Classifying Findings: Minor, Major, Observations
- Reporting Results to Management and Process Owners
- Tracking Audit Action Items to Closure
- Assessing Auditor Competency and Performance
- Using Internal Audits to Test System Effectiveness
- Preparing for External Certification Audits
- Creating an Audit Program Manual
Module 14: Certification Audit Preparation and Readiness - Understanding the Certification Audit Process
- Stages of Certification: Stage 1 and Stage 2 Audits
- Selecting an Accredited Certification Body
- Preparing Documentation for Auditor Review
- Conducting Gap Analyses and Pre-Audit Reviews
- Simulating Certification Audits with Mock Assessments
- Training Staff on Audit Expectations and Responses
- Establishing an Audit Evidence Repository
- Handling Auditor Interviews and Site Walkthroughs
- Responding to Initial Findings and Requests for Information
- Managing the Corrective Action Process for Audit Nonconformances
- Achieving Certification and Maintaining Registration
- Understanding Surveillance and Recertification Audits
- Preparing for Scope Expansion or Site Additions
- Responding to Suspension or Withdrawal Scenarios
Module 15: Operational Risk Management and Product Safety - Establishing a Formal Product Safety Management Process
- Identifying Safety-Critical Components and Functions
- Implementing Safety Review Boards and Oversight Committees
- Risk Assessment for Failure Modes with Safety Implications
- Detecting and Mitigating Latent Defects
- Developing Product Safety Plans (PSPs)
- Handling Incidents with Safety Consequences
- Reporting Safety Concerns to Customers and Regulators
- Integrating Human Factors into Safety Analysis
- Managing Single Point Failures and Redundancy
- Preventing Inadvertent Bypass of Safety Controls
- Ensuring Safety Culture Through Leadership Engagement
- Verifying Safety Features During Production and Inspection
- Linking Product Safety to Design and Process FMEA
- Storing and Reviewing Safety-Related Records
Module 16: Configuration Management and Control - Understanding Configuration Management (CM) Principles
- Establishing Configuration Items and Baselines
- Functional, Allocated, and Product Configuration Reviews
- Configuration Identification and Documentation
- Change Control Process for Configuration Items
- Engineering Change Request (ECR) and Approval Workflow
- Configuration Verification and Audit Process
- Managing Configuration Deviations and Waivers
- Traceability from Requirements to Final Product
- Version Control for Hardware and Software Components
- Handling Configuration in Repair and Overhaul Operations
- Integrating CM with ERP and PLM Systems
- Ensuring Consistency Across Customer Deliverables
- Customer Approval Requirements for Configuration Changes
- Reporting Configuration Status to Stakeholders
Module 17: Special Requirements and High-Risk Processes - Understanding Special Requirements Flowdown
- Controlling Processes with No Objective Evidence of Conformance (Special Processes)
- Welding, Brazing, Heat Treating, and Coating Controls
- Personnel Qualification and Certification for Special Processes
- Process Qualification and Requalification Schedules
- Documentation Requirements for Special Process Validation
- Managing Commercial-Off-The-Shelf (COTS) Components
- Ensuring Authenticity and Origin of Critical Parts
- Preventing and Detecting Counterfeit Electronic Parts
- Traceability Requirements for Repair and Overhaul
- Precision Measurement and Calibration in Micro-Assembly
- Contamination Control in Sensitive Environments
- Managing Software as a Critical Component
- Handling Dual-Use and Export-Controlled Items
- Ensuring ITAR and EAR Compliance in Documentation
Module 18: Integration, Implementation, and Real-World Application - Developing a Phased Implementation Roadmap
- Creating a Cross-Functional Implementation Team
- Conducting Current State Assessments
- Gaining Management Buy-In and Budget Approval
- Running Pilot Projects for Key Processes
- Integrating AS9100 with Existing QMS (e.g., ISO 9001)
- Aligning AS9100 with Lean, Six Sigma, and Operational Excellence
- Using Project Management Tools for Deployment Tracking
- Change Management Strategies for Organisational Adoption
- Training the Workforce on New Processes and Expectations
- Implementing Digital QMS Platforms and Tools
- Ensuring Seamless Data Flow Across Departments
- Managing Cultural Shifts Toward Quality Mindset
- Measuring Readiness for Certification
- Conducting Final Pre-Certification Review
Module 19: Certification, Recognition, and Career Advancement - Finalising Audit-Ready Documentation
- Submitting Certification Application to Registrar
- Understanding Certificate of Conformity and Validity Period
- Displaying Certification on Proposals and Bidding Documents
- Leveraging AS9100 for Contract Awards and Tenders
- Using Certification to Expand into New Markets
- Enhancing Supplier Credibility with Customers
- Building Long-Term Customer Trust Through Compliance
- Networking with Aerospace Industry Groups and Forums
- Joining Professional Bodies: SAE, AIA, RAQG
- Staying Updated on Industry Best Practices and Changes
- Participating in AS&D Training and Benchmarking Events
- Pursuing Advanced Roles: Quality Engineer, AQMS Lead, Auditor
- Positioning Yourself for Promotion or New Opportunities
- Presenting Your Certificate of Completion from The Art of Service on LinkedIn and Resumes
- Defining and Identifying Nonconforming Products
- Segregation and Quarantine Procedures for Defective Items
- Evaluating Severity, Safety Impact, and Field Risk
- Disposition Options: Rework, Repair, Scrap, Use-As-Is
- Customer Notification Requirements for Escalated Issues
- Conducting Root Cause Analysis: 5 Whys, Fishbone, Fault Tree
- Documenting Corrective and Preventive Actions (CAPA)
- Implementing Permanent and Effective Solutions
- Verification of Action Effectiveness Through Monitoring
- Preventing Recurrence with Process Enhancements
- Linking CAPA to Management Review Inputs
- Integrating Lessons Learned into Training and Procedures
- Driving Continuous Improvement with Kaizen Principles
- Identifying Opportunities from Customer Feedback
- Using Audits and Assessments to Fuel Innovation
Module 13: Internal Auditing to AS9101 Standards - Understanding the Purpose and Types of Audits
- Differences Between AS9100 and AS9101 Requirements
- Planning an Internal Audit Schedule Based on Risk
- Selecting and Training Internal Auditors
- Developing Audit Checklists Aligned to AS9100 Clauses
- Conducting Opening and Closing Meetings
- Gathering Objective Evidence Through Observation and Interviews
- Writing Clear, Fact-Based Audit Findings
- Classifying Findings: Minor, Major, Observations
- Reporting Results to Management and Process Owners
- Tracking Audit Action Items to Closure
- Assessing Auditor Competency and Performance
- Using Internal Audits to Test System Effectiveness
- Preparing for External Certification Audits
- Creating an Audit Program Manual
Module 14: Certification Audit Preparation and Readiness - Understanding the Certification Audit Process
- Stages of Certification: Stage 1 and Stage 2 Audits
- Selecting an Accredited Certification Body
- Preparing Documentation for Auditor Review
- Conducting Gap Analyses and Pre-Audit Reviews
- Simulating Certification Audits with Mock Assessments
- Training Staff on Audit Expectations and Responses
- Establishing an Audit Evidence Repository
- Handling Auditor Interviews and Site Walkthroughs
- Responding to Initial Findings and Requests for Information
- Managing the Corrective Action Process for Audit Nonconformances
- Achieving Certification and Maintaining Registration
- Understanding Surveillance and Recertification Audits
- Preparing for Scope Expansion or Site Additions
- Responding to Suspension or Withdrawal Scenarios
Module 15: Operational Risk Management and Product Safety - Establishing a Formal Product Safety Management Process
- Identifying Safety-Critical Components and Functions
- Implementing Safety Review Boards and Oversight Committees
- Risk Assessment for Failure Modes with Safety Implications
- Detecting and Mitigating Latent Defects
- Developing Product Safety Plans (PSPs)
- Handling Incidents with Safety Consequences
- Reporting Safety Concerns to Customers and Regulators
- Integrating Human Factors into Safety Analysis
- Managing Single Point Failures and Redundancy
- Preventing Inadvertent Bypass of Safety Controls
- Ensuring Safety Culture Through Leadership Engagement
- Verifying Safety Features During Production and Inspection
- Linking Product Safety to Design and Process FMEA
- Storing and Reviewing Safety-Related Records
Module 16: Configuration Management and Control - Understanding Configuration Management (CM) Principles
- Establishing Configuration Items and Baselines
- Functional, Allocated, and Product Configuration Reviews
- Configuration Identification and Documentation
- Change Control Process for Configuration Items
- Engineering Change Request (ECR) and Approval Workflow
- Configuration Verification and Audit Process
- Managing Configuration Deviations and Waivers
- Traceability from Requirements to Final Product
- Version Control for Hardware and Software Components
- Handling Configuration in Repair and Overhaul Operations
- Integrating CM with ERP and PLM Systems
- Ensuring Consistency Across Customer Deliverables
- Customer Approval Requirements for Configuration Changes
- Reporting Configuration Status to Stakeholders
Module 17: Special Requirements and High-Risk Processes - Understanding Special Requirements Flowdown
- Controlling Processes with No Objective Evidence of Conformance (Special Processes)
- Welding, Brazing, Heat Treating, and Coating Controls
- Personnel Qualification and Certification for Special Processes
- Process Qualification and Requalification Schedules
- Documentation Requirements for Special Process Validation
- Managing Commercial-Off-The-Shelf (COTS) Components
- Ensuring Authenticity and Origin of Critical Parts
- Preventing and Detecting Counterfeit Electronic Parts
- Traceability Requirements for Repair and Overhaul
- Precision Measurement and Calibration in Micro-Assembly
- Contamination Control in Sensitive Environments
- Managing Software as a Critical Component
- Handling Dual-Use and Export-Controlled Items
- Ensuring ITAR and EAR Compliance in Documentation
Module 18: Integration, Implementation, and Real-World Application - Developing a Phased Implementation Roadmap
- Creating a Cross-Functional Implementation Team
- Conducting Current State Assessments
- Gaining Management Buy-In and Budget Approval
- Running Pilot Projects for Key Processes
- Integrating AS9100 with Existing QMS (e.g., ISO 9001)
- Aligning AS9100 with Lean, Six Sigma, and Operational Excellence
- Using Project Management Tools for Deployment Tracking
- Change Management Strategies for Organisational Adoption
- Training the Workforce on New Processes and Expectations
- Implementing Digital QMS Platforms and Tools
- Ensuring Seamless Data Flow Across Departments
- Managing Cultural Shifts Toward Quality Mindset
- Measuring Readiness for Certification
- Conducting Final Pre-Certification Review
Module 19: Certification, Recognition, and Career Advancement - Finalising Audit-Ready Documentation
- Submitting Certification Application to Registrar
- Understanding Certificate of Conformity and Validity Period
- Displaying Certification on Proposals and Bidding Documents
- Leveraging AS9100 for Contract Awards and Tenders
- Using Certification to Expand into New Markets
- Enhancing Supplier Credibility with Customers
- Building Long-Term Customer Trust Through Compliance
- Networking with Aerospace Industry Groups and Forums
- Joining Professional Bodies: SAE, AIA, RAQG
- Staying Updated on Industry Best Practices and Changes
- Participating in AS&D Training and Benchmarking Events
- Pursuing Advanced Roles: Quality Engineer, AQMS Lead, Auditor
- Positioning Yourself for Promotion or New Opportunities
- Presenting Your Certificate of Completion from The Art of Service on LinkedIn and Resumes
- Understanding the Certification Audit Process
- Stages of Certification: Stage 1 and Stage 2 Audits
- Selecting an Accredited Certification Body
- Preparing Documentation for Auditor Review
- Conducting Gap Analyses and Pre-Audit Reviews
- Simulating Certification Audits with Mock Assessments
- Training Staff on Audit Expectations and Responses
- Establishing an Audit Evidence Repository
- Handling Auditor Interviews and Site Walkthroughs
- Responding to Initial Findings and Requests for Information
- Managing the Corrective Action Process for Audit Nonconformances
- Achieving Certification and Maintaining Registration
- Understanding Surveillance and Recertification Audits
- Preparing for Scope Expansion or Site Additions
- Responding to Suspension or Withdrawal Scenarios
Module 15: Operational Risk Management and Product Safety - Establishing a Formal Product Safety Management Process
- Identifying Safety-Critical Components and Functions
- Implementing Safety Review Boards and Oversight Committees
- Risk Assessment for Failure Modes with Safety Implications
- Detecting and Mitigating Latent Defects
- Developing Product Safety Plans (PSPs)
- Handling Incidents with Safety Consequences
- Reporting Safety Concerns to Customers and Regulators
- Integrating Human Factors into Safety Analysis
- Managing Single Point Failures and Redundancy
- Preventing Inadvertent Bypass of Safety Controls
- Ensuring Safety Culture Through Leadership Engagement
- Verifying Safety Features During Production and Inspection
- Linking Product Safety to Design and Process FMEA
- Storing and Reviewing Safety-Related Records
Module 16: Configuration Management and Control - Understanding Configuration Management (CM) Principles
- Establishing Configuration Items and Baselines
- Functional, Allocated, and Product Configuration Reviews
- Configuration Identification and Documentation
- Change Control Process for Configuration Items
- Engineering Change Request (ECR) and Approval Workflow
- Configuration Verification and Audit Process
- Managing Configuration Deviations and Waivers
- Traceability from Requirements to Final Product
- Version Control for Hardware and Software Components
- Handling Configuration in Repair and Overhaul Operations
- Integrating CM with ERP and PLM Systems
- Ensuring Consistency Across Customer Deliverables
- Customer Approval Requirements for Configuration Changes
- Reporting Configuration Status to Stakeholders
Module 17: Special Requirements and High-Risk Processes - Understanding Special Requirements Flowdown
- Controlling Processes with No Objective Evidence of Conformance (Special Processes)
- Welding, Brazing, Heat Treating, and Coating Controls
- Personnel Qualification and Certification for Special Processes
- Process Qualification and Requalification Schedules
- Documentation Requirements for Special Process Validation
- Managing Commercial-Off-The-Shelf (COTS) Components
- Ensuring Authenticity and Origin of Critical Parts
- Preventing and Detecting Counterfeit Electronic Parts
- Traceability Requirements for Repair and Overhaul
- Precision Measurement and Calibration in Micro-Assembly
- Contamination Control in Sensitive Environments
- Managing Software as a Critical Component
- Handling Dual-Use and Export-Controlled Items
- Ensuring ITAR and EAR Compliance in Documentation
Module 18: Integration, Implementation, and Real-World Application - Developing a Phased Implementation Roadmap
- Creating a Cross-Functional Implementation Team
- Conducting Current State Assessments
- Gaining Management Buy-In and Budget Approval
- Running Pilot Projects for Key Processes
- Integrating AS9100 with Existing QMS (e.g., ISO 9001)
- Aligning AS9100 with Lean, Six Sigma, and Operational Excellence
- Using Project Management Tools for Deployment Tracking
- Change Management Strategies for Organisational Adoption
- Training the Workforce on New Processes and Expectations
- Implementing Digital QMS Platforms and Tools
- Ensuring Seamless Data Flow Across Departments
- Managing Cultural Shifts Toward Quality Mindset
- Measuring Readiness for Certification
- Conducting Final Pre-Certification Review
Module 19: Certification, Recognition, and Career Advancement - Finalising Audit-Ready Documentation
- Submitting Certification Application to Registrar
- Understanding Certificate of Conformity and Validity Period
- Displaying Certification on Proposals and Bidding Documents
- Leveraging AS9100 for Contract Awards and Tenders
- Using Certification to Expand into New Markets
- Enhancing Supplier Credibility with Customers
- Building Long-Term Customer Trust Through Compliance
- Networking with Aerospace Industry Groups and Forums
- Joining Professional Bodies: SAE, AIA, RAQG
- Staying Updated on Industry Best Practices and Changes
- Participating in AS&D Training and Benchmarking Events
- Pursuing Advanced Roles: Quality Engineer, AQMS Lead, Auditor
- Positioning Yourself for Promotion or New Opportunities
- Presenting Your Certificate of Completion from The Art of Service on LinkedIn and Resumes
- Understanding Configuration Management (CM) Principles
- Establishing Configuration Items and Baselines
- Functional, Allocated, and Product Configuration Reviews
- Configuration Identification and Documentation
- Change Control Process for Configuration Items
- Engineering Change Request (ECR) and Approval Workflow
- Configuration Verification and Audit Process
- Managing Configuration Deviations and Waivers
- Traceability from Requirements to Final Product
- Version Control for Hardware and Software Components
- Handling Configuration in Repair and Overhaul Operations
- Integrating CM with ERP and PLM Systems
- Ensuring Consistency Across Customer Deliverables
- Customer Approval Requirements for Configuration Changes
- Reporting Configuration Status to Stakeholders
Module 17: Special Requirements and High-Risk Processes - Understanding Special Requirements Flowdown
- Controlling Processes with No Objective Evidence of Conformance (Special Processes)
- Welding, Brazing, Heat Treating, and Coating Controls
- Personnel Qualification and Certification for Special Processes
- Process Qualification and Requalification Schedules
- Documentation Requirements for Special Process Validation
- Managing Commercial-Off-The-Shelf (COTS) Components
- Ensuring Authenticity and Origin of Critical Parts
- Preventing and Detecting Counterfeit Electronic Parts
- Traceability Requirements for Repair and Overhaul
- Precision Measurement and Calibration in Micro-Assembly
- Contamination Control in Sensitive Environments
- Managing Software as a Critical Component
- Handling Dual-Use and Export-Controlled Items
- Ensuring ITAR and EAR Compliance in Documentation
Module 18: Integration, Implementation, and Real-World Application - Developing a Phased Implementation Roadmap
- Creating a Cross-Functional Implementation Team
- Conducting Current State Assessments
- Gaining Management Buy-In and Budget Approval
- Running Pilot Projects for Key Processes
- Integrating AS9100 with Existing QMS (e.g., ISO 9001)
- Aligning AS9100 with Lean, Six Sigma, and Operational Excellence
- Using Project Management Tools for Deployment Tracking
- Change Management Strategies for Organisational Adoption
- Training the Workforce on New Processes and Expectations
- Implementing Digital QMS Platforms and Tools
- Ensuring Seamless Data Flow Across Departments
- Managing Cultural Shifts Toward Quality Mindset
- Measuring Readiness for Certification
- Conducting Final Pre-Certification Review
Module 19: Certification, Recognition, and Career Advancement - Finalising Audit-Ready Documentation
- Submitting Certification Application to Registrar
- Understanding Certificate of Conformity and Validity Period
- Displaying Certification on Proposals and Bidding Documents
- Leveraging AS9100 for Contract Awards and Tenders
- Using Certification to Expand into New Markets
- Enhancing Supplier Credibility with Customers
- Building Long-Term Customer Trust Through Compliance
- Networking with Aerospace Industry Groups and Forums
- Joining Professional Bodies: SAE, AIA, RAQG
- Staying Updated on Industry Best Practices and Changes
- Participating in AS&D Training and Benchmarking Events
- Pursuing Advanced Roles: Quality Engineer, AQMS Lead, Auditor
- Positioning Yourself for Promotion or New Opportunities
- Presenting Your Certificate of Completion from The Art of Service on LinkedIn and Resumes
- Developing a Phased Implementation Roadmap
- Creating a Cross-Functional Implementation Team
- Conducting Current State Assessments
- Gaining Management Buy-In and Budget Approval
- Running Pilot Projects for Key Processes
- Integrating AS9100 with Existing QMS (e.g., ISO 9001)
- Aligning AS9100 with Lean, Six Sigma, and Operational Excellence
- Using Project Management Tools for Deployment Tracking
- Change Management Strategies for Organisational Adoption
- Training the Workforce on New Processes and Expectations
- Implementing Digital QMS Platforms and Tools
- Ensuring Seamless Data Flow Across Departments
- Managing Cultural Shifts Toward Quality Mindset
- Measuring Readiness for Certification
- Conducting Final Pre-Certification Review