A tailored course, built for your situation
Mastering Functional Safety Engineering for Industrial Systems
A structured path to precision, compliance, and performance in safety-critical design
$199 one-time
24-hour access provisioning
30-day money-back guarantee
Hand-built implementation playbook
12 modules. 12 chapters per module. 144 chapters total.
12 modules, each with 12 chapters (144 chapters total), text-based, plus downloadable templates and a hand-built implementation playbook delivered alongside course access.
Stuck translating safety standards into reliable, auditable system designs?
The situation this course is for
Engineers in high-stakes environments often face misaligned interpretations of safety standards, inconsistent documentation, and delayed validations. These gaps increase risk, delay certifications, and strain client trust. The pressure to deliver both innovation and compliance compounds when frameworks are fragmented or overly theoretical.
Who this is for
Senior functional safety engineers leading design and validation in industrial automation and machinery sectors
Who this is not for
Entry-level technicians, software-only developers, or consultants without hands-on safety system implementation experience
What you walk away with
- Apply ISO 13849 principles directly to real-world system architectures
- Build compliant safety functions with traceable design decisions
- Reduce rework through standardized validation workflows
- Accelerate certification readiness with complete documentation packages
- Lead cross-functional teams with confidence in safety lifecycle execution
The 12 modules (with all 144 chapters)
Module 1. Foundations of Functional Safety
Establish core concepts of risk, hazard analysis, and safety lifecycle models. Align with industry expectations and regulatory frameworks without overcomplication.
12 chapters in this module
- What is functional safety
- Key standards landscape
- Safety lifecycle phases
- Risk assessment fundamentals
- Hazard identification methods
- SIL and PL basics
- Functional safety roles
- Documentation requirements
- Common misinterpretations
- Industry-specific nuances
- Regulatory alignment
- Setting project scope
Module 2. Hazard and Risk Assessment
Learn systematic techniques to identify, categorize, and prioritize hazards. Apply structured methods to justify safety requirements.
12 chapters in this module
- Hazard identification process
- Risk matrix construction
- Severity classification
- Exposure frequency analysis
- Controllability assessment
- Risk graph method
- Preliminary hazard list
- Workshop facilitation tips
- Stakeholder input integration
- Risk reduction hierarchy
- Documentation standards
- Validation checklist
Module 3. Safety Requirement Specification
Translate risk findings into clear, verifiable safety requirements. Avoid ambiguity and ensure traceability from hazard to implementation.
12 chapters in this module
- From risk to requirement
- Functional vs performance
- Writing testable statements
- SIL and PL targets
- Performance level mapping
- Failure mode considerations
- Redundancy thresholds
- Architectural constraints
- Common cause analysis
- Diagnostic coverage basics
- Verification planning
- Traceability matrix setup
Module 4. Architecture Design for Safety
Design compliant system architectures using proven patterns. Match structure to required performance levels with confidence.
12 chapters in this module
- Architecture categories
- Single vs dual channel
- Voting logic fundamentals
- Cross monitoring techniques
- Diagnostics integration
- Component selection criteria
- MTTFd and DC values
- Hardware fault tolerance
- Architectural constraints table
- Redundancy tradeoffs
- Layout best practices
- Review checklist
Module 5. Component Selection and Validation
Choose and justify components based on safety data. Ensure long-term availability and compliance alignment.
12 chapters in this module
- MTTFd interpretation
- DC rating verification
- Certified vs non-certified parts
- B10 and lambda values
- Lifetime assumptions
- Manufacturer data review
- Substitution policies
- Field failure data use
- Qualification testing
- Supply chain risks
- Documentation templates
- Audit readiness
Module 6. Design Verification Methods
Validate safety functions through structured testing and analysis. Ensure designs meet specifications before deployment.
12 chapters in this module
- Verification vs validation
- Test case development
- Fault injection basics
- Coverage metrics
- Traceability checks
- Simulation use cases
- Hardware testing levels
- Software validation steps
- Review meeting structure
- Non-conformance handling
- Evidence collection
- Final signoff process
Module 7. Software in Functional Safety
Apply safety principles to control software. Structure code and validation for compliance and maintainability.
12 chapters in this module
- Software safety lifecycle
- Coding standards selection
- MISRA C essentials
- Static analysis tools
- Code review process
- Version control strategy
- Change management
- Backdoor prevention
- Runtime monitoring
- Watchdog implementation
- Memory protection
- Software validation
Module 8. Validation and Field Testing
Execute final validation under real conditions. Confirm safety functions perform as intended in operational environments.
12 chapters in this module
- Test plan structure
- Scenario development
- Failure simulation
- Bypass testing
- Environmental stress
- Operator interaction
- Emergency response
- Data logging setup
- Witness protocols
- Non-conformance tracking
- Final documentation
- Handover process
Module 9. Documentation and Compliance
Build complete, audit-ready documentation packages. Streamline certification and reduce review cycles.
12 chapters in this module
- Required deliverables list
- Safety plan structure
- Technical file contents
- Justification reports
- Certification body input
- Audit preparation
- Document control
- Version management
- Electronic storage
- Access control
- Retention policy
- Review checklist
Module 10. Change Management and Maintenance
Manage modifications without compromising safety integrity. Maintain compliance through system lifecycle.
12 chapters in this module
- Change request process
- Impact assessment
- Safety review trigger
- Re-validation thresholds
- Field modification
- Spare parts policy
- Software updates
- Version compatibility
- Maintenance documentation
- Decommissioning steps
- Lifecycle closure
- Archiving
Module 11. Team Leadership in Safety Projects
Lead cross-functional teams with clarity. Align stakeholders around safety goals and execution timelines.
12 chapters in this module
- Role definition
- Stakeholder mapping
- Communication plan
- Meeting cadence
- Risk escalation
- Decision logging
- Conflict resolution
- External coordination
- Client reporting
- Regulatory updates
- Training needs
- Success metrics
Module 12. Continuous Improvement and Innovation
Refine safety processes using field data and emerging practices. Stay ahead of industry shifts.
12 chapters in this module
- Field failure analysis
- Lessons learned capture
- Benchmarking methods
- New technology adoption
- Standards evolution
- Internal audits
- Process refinement
- Toolchain upgrades
- Knowledge sharing
- R&D integration
- Feedback loops
- Future roadmap
How this maps to your situation
- Designing a new safety system from scratch
- Troubleshooting non-compliant architectures
- Preparing for third-party certification
- Leading a team through safety lifecycle
Before vs. after
Before
Overwhelmed by fragmented safety standards, inconsistent documentation, and delayed certifications
After
Leading compliant, efficient safety system designs with confidence and clarity
What's included with your purchase
- 12 modules with 12 chapters each (144 chapters)
- Downloadable templates and worked examples for every module
- Hand-built implementation playbook delivered alongside course access
- 30-day money-back guarantee
Delivery and format
- Course and learning environment access provisioned within 24 hours of purchase
- Hand-built implementation playbook delivered alongside course access
Format: Text-based modules and chapters in the Art of Service learning environment, plus downloadable templates and worked examples for every chapter, plus the hand-built implementation playbook delivered alongside course access.
Time investment: Approximately 45, 60 minutes per module, designed for busy engineers to complete at their own pace over 6, 8 weeks.
If nothing changes
Without a structured approach, teams risk non-compliance, certification delays, increased liability, and erosion of client trust due to inconsistent safety implementation.
How this compares to the alternatives
Unlike generic online courses or dense standards documents, this course provides structured, step-by-step guidance with real-world templates and a tailored implementation playbook, designed specifically for engineers applying functional safety in industrial systems.
Frequently asked
Is this course focused on ISO 13849 or broader standards?
The course centers on ISO 13849 but includes cross-references to related standards like IEC 62061 and ISO 12100 for context.
How is the course structured?
12 modules, each containing 12 chapters (144 chapters total).
Are there practical examples included?
Yes, every module includes downloadable templates and worked examples from real-world industrial applications.
$199 one-time. Approximately 45, 60 minutes per module, designed for busy engineers to complete at their own pace over 6, 8 weeks..
Within 24 hours your account in the learning environment is provisioned and the tailored implementation playbook is delivered alongside it.
30-day money-back guarantee·
144 chapters·
Hand-built playbook included·
Account access within 24 hours