Description

A focused course, tailored for you

The Integration Lead's Course on Aligning ISA-95 Data When Legacy Systems Clash

Transform fragmented shop-floor data into a single, audit-ready ISA-95 model without endless manual rework.

Stop spending every Friday night rebuilding the same ISA-95 register while audit deadlines keep looming.

$199 one-time

Tailored to your situation. Access within 24 hours. 30-day money-back.

Includes a hand-built implementation playbook delivered alongside course access, generated for your specific situation.

Why this course

You spend days each week stitching together XML exports, CSV dumps, and ad-hoc spreadsheets just to build a coherent view of production orders, inventory, and resource schedules. The tools you use, generic ETL scripts, manual mapping sheets, and scattered email threads, are brittle, and every change request triggers a cascade of re-validation work. When the quarterly audit arrives, senior management asks for a consolidated ISA-95 evidence pack, and you scramble to assemble it, risking missed deadlines and credibility loss.

Your team’s current process relies on a patchwork of legacy ERP extracts, custom-built dashboards, and a rotating roster of analysts who each maintain their own version of the data model. The lack of a single source of truth means error rates climb, escalation tickets rise, and you spend valuable engineering time on data hygiene instead of strategic optimization. If this continues, the next compliance review could expose gaps that threaten your department’s budget and your own career progression.

What you walk away with

Produce a unified ISA-95 data model that passes audit review on first submission.
Automate the mapping of shop-floor events to ERP records with a reusable framework.
Reduce manual data-reconciliation effort by at least 60 percent.
Create a living evidence pack that updates automatically each reporting cycle.
Communicate integration ROI to leadership with a ready-to-present dashboard.

The 12 modules

Module 1. Mapping the Core ISA-95 Hierarchy

Define the exact product, resource, and process entities needed for a compliant model.

Module 2. Extracting Reliable Shop-Floor Data

Build robust scripts to pull real-time data from legacy controllers.

Module 3. Transforming Legacy Formats

Normalize CSV, XML, and JSON feeds into a common staging schema.

Module 4. Designing the Integration Blueprint

Create a visual map that aligns source fields to ISA-95 objects.

Module 5. Automating the Load Process

Set up scheduled jobs that populate the target ERP without manual steps.

Module 6. Validating Data Quality

Apply rule-based checks to ensure completeness and consistency.

Module 7. Building the Audit Evidence Pack

Generate packaged reports and logs that satisfy compliance reviewers.

Module 8. Creating a Live Dashboard

Design a single-pane view that shows real-time alignment status.

Module 9. Governance and Change Management

Establish a RACI matrix and version control for ongoing updates.

Module 10. Scaling to New Production Lines

Adapt the framework to onboard additional sites with minimal effort.

Module 11. Performance Monitoring and Optimization

Set thresholds and alerts to keep the integration running smoothly.

Module 12. Executive Communication Kit

Prepare concise briefing materials that translate technical gains into business value.

How this addresses your situation

Specific modules that map to what you said you are dealing with.

Module 1 covers Mapping the Core ISA-95 Hierarchy , exactly the confusion you face when trying to reconcile shop-floor tags with ERP product codes.

Module 5 covers Automating the Load Process , precisely the bottleneck you hit each time a new production batch requires manual data entry.

Module 7 covers Building the Audit Evidence Pack , the exact piece you need when the audit committee asks for a single source of truth on the quarterly review.

What you get with this course

A step-by-step integration blueprint guide.
A populated ISA-95 mapping matrix template.
Pre-built extraction scripts for common PLC formats.
A data-quality rule checklist.
A ready-to-use audit evidence pack generator.
A live dashboard wireframe with sample visualizations.
A governance RACI table with role assignments.
A change-request intake form.
A performance monitoring scorecard.
An executive briefing slide deck.

What you will have in hand by Day 1, Week 1, Month 1

Day 1: tailored playbook in hand, mapping matrix pre-filled for your environment, extraction scripts ready to run.

Week 1: first version of the live dashboard populated with real-time data and an audit evidence pack generated.

Month 1: recurring reporting cadence established, governance RACI active, and leadership briefings running smoothly.

Before and after

Before

Your current state is a collage of separate CSV dumps, manual spreadsheets, and fragmented email threads. Evidence lives in personal drives, and each audit cycle forces you to rebuild the ISA-95 view from scratch, causing missed deadlines and endless rework.

After

After the course you have a single, living ISA-95 model, automated extracts, and a ready-made evidence pack that updates each reporting period. A recurring cadence of dashboard reviews keeps leadership informed, and you can confidently demonstrate compliance without last-minute scrambling.

What happens if you do not address this

If you ignore this now, the next audit cycle will arrive with incomplete evidence, forcing you to scramble and risk non-compliance. Your department’s budget may be cut after senior leadership sees repeated data gaps. Your career progression could stall as the integration pain points continue to dominate your performance reviews.

Who it is for

A mid-career integration specialist who owns the end-to-end data flow from shop floor to ERP, spends most of their day juggling pull-based extract scripts, stakeholder requests, and audit prep, and needs a repeatable method to align ISA-95 standards without building every connector from scratch.

Who this is NOT for. This is not for someone who needs a basic introduction to what ISA-95 is.

How it arrives

Within 24 hours of purchase your account in the learning environment is provisioned and the tailored implementation playbook is delivered alongside it. The playbook is hand-built around your specific situation, not LLM-generated boilerplate.

Time investment. 6 hours of focused work spread over a week, saving an estimated 40-60 hours of internal scaffolding work.

Why $199 is the right number

A half-day consultant would charge $2-5K for the same scope, a generic compliance course runs $800-2K, and building the solution yourself typically consumes 60+ hours. At $199 you get a complete, repeatable method and all the artefacts you need, delivering far more value than any alternative.

FAQ

Do I need deep coding skills to follow the course?

The modules use low-code tools and provide ready-made scripts, so basic scripting knowledge is enough.

Will the course cover my specific legacy PLC vendor?

Yes, the extraction patterns are generic and can be adapted to any vendor with minor tweaks.

How long will I have access to the materials?

You get perpetual access to the learning environment and all resources.

Is there any live support included?

A community forum is available for peer questions, but the course itself is self-paced.

30-day money-back guarantee. If after a week of working through the materials this is not what you needed, reply to the receipt email and a full refund is processed. No questions, no forms.

Within 24 hours your account in the learning environment is provisioned and the tailored implementation playbook is delivered alongside it.