Mastering Lean Management: A Step-by-Step Guide to Winning the Shingo Prize
Course Overview This comprehensive course is designed to equip participants with the knowledge and skills necessary to master Lean management and win the prestigious Shingo Prize. Through interactive and engaging lessons, participants will gain a deep understanding of Lean principles, tools, and techniques, as well as practical experience in applying them in real-world settings.
Course Objectives - Understand the fundamentals of Lean management and its application in various industries
- Learn how to identify and eliminate waste, improve flow, and increase value-added activities
- Develop skills in using Lean tools and techniques, such as value stream mapping, kaizen events, and root cause analysis
- Understand how to create a culture of continuous improvement and employee engagement
- Learn how to measure and evaluate the effectiveness of Lean initiatives
- Gain practical experience in applying Lean principles and tools in real-world settings
- Prepare for the Shingo Prize application process and learn how to write a winning application
Course Outline Module 1: Introduction to Lean Management
- Definition and history of Lean management
- Key principles and concepts of Lean
- Benefits and challenges of implementing Lean
- Lean in different industries: manufacturing, healthcare, services
Module 2: Understanding Waste and Value
- Types of waste: TIMWOOD
- Identifying and eliminating waste
- Understanding value-added activities
- Value stream mapping
Module 3: Lean Tools and Techniques
- Kaizen events and rapid improvement
- Root cause analysis and problem-solving
- Total Productive Maintenance (TPM)
- Visual management and 5S
- Standard work and job instruction
Module 4: Creating a Culture of Continuous Improvement
- Leadership and management's role in Lean
- Employee engagement and empowerment
- Building a culture of continuous improvement
- Communication and feedback
- Recognizing and rewarding improvement
Module 5: Measuring and Evaluating Lean Initiatives
- Key performance indicators (KPIs) for Lean
- Metrics and measurement systems
- Evaluating the effectiveness of Lean initiatives
- Using data to drive decision-making
Module 6: Advanced Lean Topics
- Lean and Six Sigma
- Lean and Industry 4.0
- Lean and sustainability
- Lean and innovation
Module 7: Preparing for the Shingo Prize
- Understanding the Shingo Prize application process
- Writing a winning Shingo Prize application
- Preparing for the Shingo Prize site visit
- Best practices for Shingo Prize winners
Course Features - Interactive and engaging lessons with real-world examples and case studies
- Comprehensive and personalized learning with expert instructors and peer feedback
- Up-to-date and practical content with a focus on real-world applications
- High-quality video lessons with animations, graphics, and simulations
- Hands-on projects and activities to apply Lean principles and tools
- Bite-sized lessons and flexible learning to fit your schedule and learning style
- Lifetime access to course materials and future updates
- Gamification and progress tracking to stay motivated and engaged
- Community-driven learning with discussion forums and peer feedback
- Actionable insights and takeaways to apply in your organization
- Certificate of Completion issued by The Art of Service
Certificate of Completion Upon completing the course, participants will receive a Certificate of Completion issued by The Art of Service. This certificate is a recognition of the participant's achievement and demonstrates their expertise in Lean management and their readiness to apply for the Shingo Prize.,
- Understand the fundamentals of Lean management and its application in various industries
- Learn how to identify and eliminate waste, improve flow, and increase value-added activities
- Develop skills in using Lean tools and techniques, such as value stream mapping, kaizen events, and root cause analysis
- Understand how to create a culture of continuous improvement and employee engagement
- Learn how to measure and evaluate the effectiveness of Lean initiatives
- Gain practical experience in applying Lean principles and tools in real-world settings
- Prepare for the Shingo Prize application process and learn how to write a winning application
Course Outline Module 1: Introduction to Lean Management
- Definition and history of Lean management
- Key principles and concepts of Lean
- Benefits and challenges of implementing Lean
- Lean in different industries: manufacturing, healthcare, services
Module 2: Understanding Waste and Value
- Types of waste: TIMWOOD
- Identifying and eliminating waste
- Understanding value-added activities
- Value stream mapping
Module 3: Lean Tools and Techniques
- Kaizen events and rapid improvement
- Root cause analysis and problem-solving
- Total Productive Maintenance (TPM)
- Visual management and 5S
- Standard work and job instruction
Module 4: Creating a Culture of Continuous Improvement
- Leadership and management's role in Lean
- Employee engagement and empowerment
- Building a culture of continuous improvement
- Communication and feedback
- Recognizing and rewarding improvement
Module 5: Measuring and Evaluating Lean Initiatives
- Key performance indicators (KPIs) for Lean
- Metrics and measurement systems
- Evaluating the effectiveness of Lean initiatives
- Using data to drive decision-making
Module 6: Advanced Lean Topics
- Lean and Six Sigma
- Lean and Industry 4.0
- Lean and sustainability
- Lean and innovation
Module 7: Preparing for the Shingo Prize
- Understanding the Shingo Prize application process
- Writing a winning Shingo Prize application
- Preparing for the Shingo Prize site visit
- Best practices for Shingo Prize winners
Course Features - Interactive and engaging lessons with real-world examples and case studies
- Comprehensive and personalized learning with expert instructors and peer feedback
- Up-to-date and practical content with a focus on real-world applications
- High-quality video lessons with animations, graphics, and simulations
- Hands-on projects and activities to apply Lean principles and tools
- Bite-sized lessons and flexible learning to fit your schedule and learning style
- Lifetime access to course materials and future updates
- Gamification and progress tracking to stay motivated and engaged
- Community-driven learning with discussion forums and peer feedback
- Actionable insights and takeaways to apply in your organization
- Certificate of Completion issued by The Art of Service
Certificate of Completion Upon completing the course, participants will receive a Certificate of Completion issued by The Art of Service. This certificate is a recognition of the participant's achievement and demonstrates their expertise in Lean management and their readiness to apply for the Shingo Prize.,
- Interactive and engaging lessons with real-world examples and case studies
- Comprehensive and personalized learning with expert instructors and peer feedback
- Up-to-date and practical content with a focus on real-world applications
- High-quality video lessons with animations, graphics, and simulations
- Hands-on projects and activities to apply Lean principles and tools
- Bite-sized lessons and flexible learning to fit your schedule and learning style
- Lifetime access to course materials and future updates
- Gamification and progress tracking to stay motivated and engaged
- Community-driven learning with discussion forums and peer feedback
- Actionable insights and takeaways to apply in your organization
- Certificate of Completion issued by The Art of Service