Mastering Material Requirements Planning Implementation
Unlock the full potential of Material Requirements Planning (MRP) and transform your supply chain management with our comprehensive course. Upon completion, participants will receive a Certificate issued by The Art of Service, recognizing their expertise in MRP implementation.Course Overview This interactive and engaging course is designed to provide a deep understanding of MRP principles, implementation, and best practices. Through a combination of theoretical foundations, real-world examples, and hands-on projects, participants will gain the knowledge and skills necessary to effectively implement MRP in their organizations.
Course Curriculum Module 1: Introduction to Material Requirements Planning
- Definition and Overview of MRP
- History and Evolution of MRP
- Benefits and Limitations of MRP
- MRP vs. Other Inventory Management Techniques
Module 2: Understanding MRP Fundamentals
- MRP Basic Concepts: BOM, Inventory, and Lead Time
- MRP Types: Dependent and Independent Demand
- MRP Logic: Gross and Net Requirements
- MRP Calculations: Lot Sizing and Scheduling
Module 3: MRP Implementation Planning
- Assessing Organizational Readiness for MRP
- Defining Project Scope and Objectives
- Establishing a Cross-Functional Implementation Team
- Developing a Project Plan and Timeline
Module 4: Data Management for MRP
- Data Requirements for MRP: Accuracy and Completeness
- Inventory Data Management: Cycle Counting and Reconciliation
- BOM Management: Creating and Maintaining Accurate BOMs
- Lead Time and Scheduling Data Management
Module 5: MRP System Configuration
- Configuring MRP System Parameters
- Setting Up MRP Rules and Policies
- Defining Lot Sizing and Scheduling Rules
- Configuring MRP Output and Reporting
Module 6: MRP Execution and Monitoring
- Running MRP: Understanding the MRP Process
- Analyzing MRP Output: Identifying Action Items
- Executing MRP Recommendations: Procurement and Production
- Monitoring MRP Performance: KPIs and Metrics
Module 7: MRP Continuous Improvement
- Identifying Opportunities for Improvement
- Analyzing MRP Performance Data
- Implementing Changes and Adjustments
- Maintaining MRP System Integrity
Module 8: Advanced MRP Topics
- MRP in Make-to-Order and Engineer-to-Order Environments
- MRP in Supply Chain Management: Collaboration and Integration
- MRP and Lean Manufacturing: Synergies and Challenges
- MRP and ERP: Integration and Benefits
Module 9: Case Studies and Group Projects
- Real-World MRP Implementation Case Studies
- Group Project: MRP Implementation Planning and Execution
- Presentations and Feedback
Course Features - Interactive and Engaging: Video lectures, quizzes, and discussions
- Comprehensive and Up-to-Date: Covers the latest MRP best practices and trends
- Practical and Real-World: Includes case studies and group projects
- Personalized Learning: Self-paced with flexible scheduling
- Expert Instructors: Experienced professionals with MRP expertise
- Certification: Certificate issued by The Art of Service upon completion
- Lifetime Access: Access to course materials and updates
- Mobile-Accessible: Learn on-the-go with mobile-friendly platform
- Community-Driven: Discussion forums and peer interaction
- Actionable Insights: Practical knowledge and skills for immediate application
- Hands-on Projects: Real-world projects for hands-on experience
- Bite-Sized Lessons: Manageable chunks for easy learning
- Gamification: Engaging elements to enhance learning experience
- Progress Tracking: Monitor your progress and stay motivated
What to Expect Upon completing this course, participants will have gained a deep understanding of MRP principles, implementation, and best practices. They will be able to effectively implement MRP in their organizations, improving supply chain management and driving business success.,
Module 1: Introduction to Material Requirements Planning
- Definition and Overview of MRP
- History and Evolution of MRP
- Benefits and Limitations of MRP
- MRP vs. Other Inventory Management Techniques
Module 2: Understanding MRP Fundamentals
- MRP Basic Concepts: BOM, Inventory, and Lead Time
- MRP Types: Dependent and Independent Demand
- MRP Logic: Gross and Net Requirements
- MRP Calculations: Lot Sizing and Scheduling
Module 3: MRP Implementation Planning
- Assessing Organizational Readiness for MRP
- Defining Project Scope and Objectives
- Establishing a Cross-Functional Implementation Team
- Developing a Project Plan and Timeline
Module 4: Data Management for MRP
- Data Requirements for MRP: Accuracy and Completeness
- Inventory Data Management: Cycle Counting and Reconciliation
- BOM Management: Creating and Maintaining Accurate BOMs
- Lead Time and Scheduling Data Management
Module 5: MRP System Configuration
- Configuring MRP System Parameters
- Setting Up MRP Rules and Policies
- Defining Lot Sizing and Scheduling Rules
- Configuring MRP Output and Reporting
Module 6: MRP Execution and Monitoring
- Running MRP: Understanding the MRP Process
- Analyzing MRP Output: Identifying Action Items
- Executing MRP Recommendations: Procurement and Production
- Monitoring MRP Performance: KPIs and Metrics
Module 7: MRP Continuous Improvement
- Identifying Opportunities for Improvement
- Analyzing MRP Performance Data
- Implementing Changes and Adjustments
- Maintaining MRP System Integrity
Module 8: Advanced MRP Topics
- MRP in Make-to-Order and Engineer-to-Order Environments
- MRP in Supply Chain Management: Collaboration and Integration
- MRP and Lean Manufacturing: Synergies and Challenges
- MRP and ERP: Integration and Benefits
Module 9: Case Studies and Group Projects
- Real-World MRP Implementation Case Studies
- Group Project: MRP Implementation Planning and Execution
- Presentations and Feedback