Production Part Approval Process (PPAP) Training and Implementation Course
Course Overview This comprehensive course is designed to provide participants with a thorough understanding of the Production Part Approval Process (PPAP) and its implementation in various industries. The course is interactive, engaging, and practical, with a focus on real-world applications.
Course Objectives - Understand the principles and requirements of PPAP
- Learn how to implement PPAP in various industries
- Understand the importance of PPAP in ensuring product quality and reliability
- Develop skills in preparing and submitting PPAP documentation
- Gain knowledge on how to conduct PPAP audits and assessments
Course Outline Module 1: Introduction to PPAP
- History and evolution of PPAP
- PPAP definition and purpose
- Benefits of PPAP implementation
- Industry requirements and standards for PPAP
Module 2: PPAP Requirements and Standards
- Overview of PPAP requirements
- AIAG PPAP manual and its significance
- ISO/TS 16949 and its relation to PPAP
- Other industry-specific PPAP requirements
Module 3: PPAP Documentation and Submission
- Types of PPAP documentation
- Preparation and submission of PPAP package
- PSW (Part Submission Warrant) and its significance
- Common mistakes in PPAP documentation
Module 4: PPAP Elements and Requirements
- Element 1: Design Records
- Element 2: Authorized Engineering Change Documents
- Element 3: Customer Engineering Approval
- Element 4: Design Failure Mode and Effects Analysis (DFMEA)
- Element 5: Process Flow Diagrams
- Element 6: Process Failure Mode and Effects Analysis (PFMEA)
- Element 7: Control Plans
- Element 8: Measurement System Analysis (MSA)
- Element 9: Dimensional Results
- Element 10: Material, Performance Test Results
- Element 11: Initial Process Studies
- Element 12: Qualified Laboratory Documentation
- Element 13: Appearance Approval Report (AAR)
- Element 14: Sample Production Parts
- Element 15: Master Sample
- Element 16: Checking Aids
- Element 17: Customer-Specific Requirements
- Element 18: Part Submission Warrant (PSW)
Module 5: PPAP Implementation and Audit
- PPAP implementation strategies
- Conducting PPAP audits and assessments
- Common PPAP audit findings and corrective actions
- Best practices for PPAP implementation and maintenance
Module 6: PPAP Case Studies and Group Exercises
- Real-world PPAP case studies
- Group exercises on PPAP documentation and submission
- Interactive PPAP audit scenarios
Course Benefits - Gain a comprehensive understanding of PPAP requirements and standards
- Develop skills in preparing and submitting PPAP documentation
- Understand the importance of PPAP in ensuring product quality and reliability
- Learn how to conduct PPAP audits and assessments
- Receive a certificate upon completion issued by The Art of Service
Course Features - Interactive and engaging course content
- Practical and real-world applications
- Expert instructors with industry experience
- Comprehensive and up-to-date course materials
- Flexible learning options
- User-friendly and mobile-accessible course platform
- Community-driven discussion forums
- Actionable insights and hands-on projects
- Bite-sized lessons and lifetime access
- Gamification and progress tracking
Upon completion of this course, participants will receive a certificate issued by The Art of Service.,
- Understand the principles and requirements of PPAP
- Learn how to implement PPAP in various industries
- Understand the importance of PPAP in ensuring product quality and reliability
- Develop skills in preparing and submitting PPAP documentation
- Gain knowledge on how to conduct PPAP audits and assessments
Course Outline Module 1: Introduction to PPAP
- History and evolution of PPAP
- PPAP definition and purpose
- Benefits of PPAP implementation
- Industry requirements and standards for PPAP
Module 2: PPAP Requirements and Standards
- Overview of PPAP requirements
- AIAG PPAP manual and its significance
- ISO/TS 16949 and its relation to PPAP
- Other industry-specific PPAP requirements
Module 3: PPAP Documentation and Submission
- Types of PPAP documentation
- Preparation and submission of PPAP package
- PSW (Part Submission Warrant) and its significance
- Common mistakes in PPAP documentation
Module 4: PPAP Elements and Requirements
- Element 1: Design Records
- Element 2: Authorized Engineering Change Documents
- Element 3: Customer Engineering Approval
- Element 4: Design Failure Mode and Effects Analysis (DFMEA)
- Element 5: Process Flow Diagrams
- Element 6: Process Failure Mode and Effects Analysis (PFMEA)
- Element 7: Control Plans
- Element 8: Measurement System Analysis (MSA)
- Element 9: Dimensional Results
- Element 10: Material, Performance Test Results
- Element 11: Initial Process Studies
- Element 12: Qualified Laboratory Documentation
- Element 13: Appearance Approval Report (AAR)
- Element 14: Sample Production Parts
- Element 15: Master Sample
- Element 16: Checking Aids
- Element 17: Customer-Specific Requirements
- Element 18: Part Submission Warrant (PSW)
Module 5: PPAP Implementation and Audit
- PPAP implementation strategies
- Conducting PPAP audits and assessments
- Common PPAP audit findings and corrective actions
- Best practices for PPAP implementation and maintenance
Module 6: PPAP Case Studies and Group Exercises
- Real-world PPAP case studies
- Group exercises on PPAP documentation and submission
- Interactive PPAP audit scenarios
Course Benefits - Gain a comprehensive understanding of PPAP requirements and standards
- Develop skills in preparing and submitting PPAP documentation
- Understand the importance of PPAP in ensuring product quality and reliability
- Learn how to conduct PPAP audits and assessments
- Receive a certificate upon completion issued by The Art of Service
Course Features - Interactive and engaging course content
- Practical and real-world applications
- Expert instructors with industry experience
- Comprehensive and up-to-date course materials
- Flexible learning options
- User-friendly and mobile-accessible course platform
- Community-driven discussion forums
- Actionable insights and hands-on projects
- Bite-sized lessons and lifetime access
- Gamification and progress tracking
Upon completion of this course, participants will receive a certificate issued by The Art of Service.,
- Gain a comprehensive understanding of PPAP requirements and standards
- Develop skills in preparing and submitting PPAP documentation
- Understand the importance of PPAP in ensuring product quality and reliability
- Learn how to conduct PPAP audits and assessments
- Receive a certificate upon completion issued by The Art of Service