A tailored course, built for your situation
Tailored Maintenance & TPM Mastery for Emerging Engineers
A 12-module deep dive into Total Productive Maintenance and reliability engineering for students leading technical teams
$199 one-time
24-hour access provisioning
30-day money-back guarantee
Hand-built implementation playbook
12 modules. 12 chapters per module. 144 chapters total.
12 modules, each with 12 chapters (144 chapters total), text-based, plus downloadable templates and a hand-built implementation playbook delivered alongside course access.
You're balancing academic rigor with real-world technical leadership, but without a structured way to implement TPM at scale.
The situation this course is for
You're publishing research and applying advanced models like TPM in industrial contexts, yet lack a repeatable framework to translate theory into field impact. Generic courses don't match your technical depth or academic trajectory. You need a system that respects your current contributions while accelerating your implementation speed.
Who this is for
Student-engineer at the intersection of industrial maintenance, academic research, and technical leadership, driving reliability projects with limited formal frameworks.
Who this is not for
Seasonal maintenance staff, non-technical managers, or professionals outside engineering implementation roles.
What you walk away with
- Master TPM frameworks aligned with academic and industrial standards
- Implement reliability models that integrate with existing equipment ecosystems
- Build audit-ready maintenance systems using structured templates
- Bridge research publications with on-the-ground operational impact
- Lead cross-functional teams using data-driven reliability benchmarks
The 12 modules (with all 144 chapters)
Module 1. Foundations of Total Productive Maintenance
Establish core TPM principles, history, and evolution in modern manufacturing. Align academic understanding with industrial application through case studies and framework mapping.
12 chapters in this module
- What is TPM?
- Evolution of maintenance models
- TPM vs. reactive maintenance
- Core pillars explained
- Global adoption trends
- Academic research landscape
- Industrial use cases
- Key performance indicators
- Team roles in TPM
- Implementation lifecycle
- Barriers to adoption
- Measuring early impact
Module 2. Equipment Reliability Fundamentals
Understand how to assess, measure, and improve mechanical system reliability using statistical and operational data.
12 chapters in this module
- Defining reliability
- MTBF and MTTR basics
- Failure rate curves
- Reliability block diagrams
- Weibull analysis intro
- Component criticality
- Downtime cost modeling
- Spare parts logic
- Sensor integration
- Predictive thresholds
- Data collection design
- Reliability reporting
Module 3. Failure Mode and Effects Analysis
Learn to identify, prioritize, and mitigate equipment failure risks using structured FMEA frameworks.
12 chapters in this module
- FMEA purpose and scope
- Severity scoring
- Occurrence ranking
- Detection levels
- RPN calculation
- Cross-functional input
- Living FMEA documents
- Linking to maintenance plans
- Software tools overview
- Academic-industry alignment
- Documentation standards
- Review cycles
Module 4. Autonomous Maintenance Systems
Enable operators to own equipment care through structured cleaning, inspection, and minor repair routines.
12 chapters in this module
- Operator ownership model
- Cleaning standards
- Visual management
- Initial cleaning phase
- Inspection checklists
- Lubrication schedules
- Abnormality detection
- Escalation protocols
- Training frameworks
- Standard work documents
- Audit routines
- Progress tracking
Module 5. Planned Maintenance Optimization
Design preventive and predictive maintenance schedules that reduce downtime and extend asset life.
12 chapters in this module
- Maintenance task types
- Calendar vs. usage-based
- Task frequency analysis
- Work order design
- Scheduling logic
- Resource planning
- Vendor coordination
- Backlog management
- Critical spares alignment
- Performance tracking
- Adjustment cycles
- Integration with ERP
Module 6. TPM in Academic Research Contexts
Bridge scholarly work with industrial practice by structuring TPM projects for publication and implementation.
12 chapters in this module
- Research-practice gap
- Case study design
- Data collection ethics
- Literature alignment
- Hypothesis framing
- Methodology rigor
- Peer review standards
- Writing for journals
- Collaboration models
- Funding considerations
- Open access options
- Impact measurement
Module 7. Data-Driven Reliability Engineering
Use operational data to predict failures, optimize maintenance, and justify capital improvements.
12 chapters in this module
- Sensor data types
- Time series basics
- Anomaly detection
- Threshold setting
- Alert design
- Dashboard creation
- Root cause correlation
- Machine learning intro
- Model validation
- Data governance
- Storage considerations
- Reporting automation
Module 8. Implementation Playbook Development
Build a custom, living document that guides TPM rollout across teams and equipment sets.
12 chapters in this module
- Playbook purpose
- Stakeholder mapping
- Phase planning
- Milestone setting
- Risk registers
- Communication plans
- Training modules
- Pilot design
- Feedback loops
- Version control
- Scaling logic
- Success metrics
Module 9. Cross-Functional Team Leadership
Lead maintenance initiatives across engineering, operations, and management with clarity and influence.
12 chapters in this module
- Team composition
- Role clarity
- Meeting rhythms
- Decision rights
- Conflict resolution
- Stakeholder updates
- Progress reporting
- Influence without authority
- Change management
- KPI alignment
- Feedback mechanisms
- Celebrating wins
Module 10. Integration with Digital Systems
Connect TPM practices with CMMS, SCADA, and IoT platforms for real-time monitoring and control.
12 chapters in this module
- CMMS fundamentals
- SCADA integration
- IoT sensor networks
- Data pipelines
- API basics
- Cloud storage
- Edge computing
- Cybersecurity basics
- User access levels
- System documentation
- Vendor management
- Uptime monitoring
Module 11. Performance Measurement & KPIs
Define, track, and improve key metrics that reflect TPM success across technical and organizational levels.
12 chapters in this module
- OEE calculation
- Availability metrics
- Performance efficiency
- Quality rate
- Downtime tracking
- MTBF trends
- Maintenance cost ratio
- Labor utilization
- Spare parts turnover
- Safety incident rate
- Audit scores
- Benchmarking
Module 12. Sustaining TPM Gains
Ensure long-term success by embedding TPM into culture, training, and continuous improvement cycles.
12 chapters in this module
- Culture assessment
- Leadership engagement
- Training programs
- Knowledge transfer
- Audit systems
- Recognition models
- Continuous feedback
- Improvement cycles
- Documentation updates
- External benchmarking
- Scaling to new sites
- Lessons learned
How this maps to your situation
- You're publishing research but lack implementation tools
- You're leading technical teams without formal maintenance frameworks
- You need academic rigor with field-ready applications
- You're building systems that must last beyond your academic cycle
Before vs. after
Before
Juggling academic deadlines and real-world maintenance challenges without a unified system.
After
Leading with confidence using a proven, documented framework that advances both your research and field impact.
What's included with your purchase
- 12 modules with 12 chapters each (144 chapters)
- Downloadable templates and worked examples for every module
- Hand-built implementation playbook delivered alongside course access
- 30-day money-back guarantee
Delivery and format
- Course and learning environment access provisioned within 24 hours of purchase
- Hand-built implementation playbook delivered alongside course access
Format: Text-based modules and chapters in the Art of Service learning environment, plus downloadable templates and worked examples for every chapter, plus the hand-built implementation playbook delivered alongside course access.
Time investment: Approximately 3 hours per module, designed to fit around academic and project timelines.
If nothing changes
Without a structured approach, your research remains theoretical, your team lacks direction, and equipment reliability stalls, delaying both academic recognition and career advancement.
How this compares to the alternatives
Unlike generic maintenance courses, this program integrates TPM with academic research standards and real-world engineering leadership, built specifically for student-engineers publishing and implementing in industrial contexts.
Frequently asked
Is this course suitable for students?
Yes, it's designed for student-engineers leading technical projects and publishing research in maintenance and reliability.
How is the course structured?
12 modules, each containing 12 chapters (144 chapters total).
Will this help with academic publications?
Yes, Module 6 focuses on aligning TPM projects with research standards and publication frameworks.
$199 one-time. Approximately 3 hours per module, designed to fit around academic and project timelines..
Within 24 hours your account in the learning environment is provisioned and the tailored implementation playbook is delivered alongside it.
30-day money-back guarantee·
144 chapters·
Hand-built playbook included·
Account access within 24 hours