Lean Manufacturing Toolkit

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Apply lean to your manufacturing process

 

Which benefits could your organization gain when changing into Lean Production?

What intangible benefits has lean brought to your organization?

What tangible benefits has lean brought to your organization?

How well Is your organization currently positioned regarding lean management methods?

How Is further development or stronger utilization of lean management currently driven in your organization?




...Find the answers to these, and more, questions with this Lean Manufacturing Toolkit:

  • Design your organization so that the Lean Manufacturing is being supported.
  • Engage with your customers to implement the lean supply chain.
  • Build on Lean Manufacturing principles to stimulate your smart manufacturing strategy.
  • Prepare to start your organization on its Lean journey.
  • Make improvement and adaptation part of everyday work throughout your organization.
  • Analyze the value stream map of your supply chain to understand the current condition.
  • Draw the Value Stream map of the current condition of your supply chain.
  • Get the Most Out of Your System Across your organization.



HOW THIS TOOLKIT WORKS:

Save time, empower your teams and effectively upgrade your processes with access to this practical Lean Manufacturing Toolkit and guide. Address common challenges with best-practice templates, step-by-step work plans and maturity diagnostics for any Lean Manufacturing related project.

Download the Toolkit and in Three Steps you will be guided from idea to implementation results.

The Toolkit contains the following practical and powerful enablers with new and updated Lean Manufacturing specific requirements:


STEP 1: Get your bearings

Start with...

  • The latest quick edition of the Lean Manufacturing Self Assessment book in PDF containing 49 requirements to perform a quickscan, get an overview and share with stakeholders.

Organized in a data driven improvement cycle RDMAICS (Recognize, Define, Measure, Analyze, Improve, Control and Sustain), check the…

  • Example pre-filled Self-Assessment Excel Dashboard to get familiar with results generation

Then find your goals...


STEP 2: Set concrete goals, tasks, dates and numbers you can track

Featuring 996 new and updated case-based questions, organized into seven core areas of process design, this Self-Assessment will help you identify areas in which Lean Manufacturing improvements can be made.

Examples; 10 of the 996 standard requirements:

  1. What does it matter if manufacturing has reduced the time it takes to change over from making one model to the next if the equipment involved breaks down on a random, frequent basis?

  2. Will your organization learn to efficiently deliver the highest value to your customers through lean product development and lean manufacturing?

  3. Do you feel that other organizations really understand or maybe are a little hesitant to embrace the whole concept of workplace learning?

  4. How can manufacturers get employees on board with lean manufacturing, when sometimes principles can result in a need for fewer personnel?

  5. How can manufacturers turn what sounds like alphabet soup into lean practices that really create positive change within organizations?

  6. What method would be used in a lean manufacturing environment to keep waste from returning over time as a part of a process?

  7. Do you ask employees to suggest improvements and identify ways to eliminate unnecessary steps in an effort to become Lean?

  8. Does your organization aspire to adopt the Lean Manufacturing strategy to achieve World Class Manufacturing Performance?

  9. What should a lean six sigma green belt know what should a lean six sigma green belt know in a real world environment?

  10. How to identify the contribution of information and information technology for the management of production systems?


Complete the self assessment, on your own or with a team in a workshop setting. Use the workbook together with the self assessment requirements spreadsheet:

  • The workbook is the latest in-depth complete edition of the Lean Manufacturing book in PDF containing 996 requirements, which criteria correspond to the criteria in...

Your Lean Manufacturing self-assessment dashboard which gives you your dynamically prioritized projects-ready tool and shows your organization exactly what to do next:

  • The Self-Assessment Excel Dashboard; with the Lean Manufacturing Self-Assessment and Scorecard you will develop a clear picture of which Lean Manufacturing areas need attention, which requirements you should focus on and who will be responsible for them:

    • Shows your organization instant insight in areas for improvement: Auto generates reports, radar chart for maturity assessment, insights per process and participant and bespoke, ready to use, RACI Matrix
    • Gives you a professional Dashboard to guide and perform a thorough Lean Manufacturing Self-Assessment
    • Is secure: Ensures offline data protection of your Self-Assessment results
    • Dynamically prioritized projects-ready RACI Matrix shows your organization exactly what to do next:

 

STEP 3: Implement, Track, follow up and revise strategy

The outcomes of STEP 2, the self assessment, are the inputs for STEP 3; Start and manage Lean Manufacturing projects with the 62 implementation resources:

  • 62 step-by-step Lean Manufacturing Project Management Form Templates covering over 1500 Lean Manufacturing project requirements and success criteria:

Examples; 10 of the check box criteria:

  1. Lessons Learned: How well does the product or service the Lean Manufacturing project produced meet your needs?

  2. Change Management Plan: Has an information & communications plan been developed?

  3. Change Request: How are changes requested (forms, method of communication)?

  4. Milestone List: What would happen if a delivery of material was one week late?

  5. Closing Process Group: Specific - is the objective clear in terms of what, how, when, and where the situation will be changed?

  6. Procurement Management Plan: Is a payment system in place with proper reviews and approvals?

  7. Variance Analysis: Are the wbs and organizational levels for application of the Lean Manufacturing projected overhead costs identified?

  8. Quality Audit: Is refuse and garbage adequately stored and disposed of with sufficient frequency to prevent contamination?

  9. Probability and Impact Matrix: What are the risks involved in appointing external agencies to manage the Lean Manufacturing project?

  10. Stakeholder Analysis Matrix: What resources might the stakeholder bring to the Lean Manufacturing project?

 
Step-by-step and complete Lean Manufacturing Project Management Forms and Templates including check box criteria and templates.

1.0 Initiating Process Group:

  • 1.1 Lean Manufacturing project Charter
  • 1.2 Stakeholder Register
  • 1.3 Stakeholder Analysis Matrix


2.0 Planning Process Group:

  • 2.1 Lean Manufacturing project Management Plan
  • 2.2 Scope Management Plan
  • 2.3 Requirements Management Plan
  • 2.4 Requirements Documentation
  • 2.5 Requirements Traceability Matrix
  • 2.6 Lean Manufacturing project Scope Statement
  • 2.7 Assumption and Constraint Log
  • 2.8 Work Breakdown Structure
  • 2.9 WBS Dictionary
  • 2.10 Schedule Management Plan
  • 2.11 Activity List
  • 2.12 Activity Attributes
  • 2.13 Milestone List
  • 2.14 Network Diagram
  • 2.15 Activity Resource Requirements
  • 2.16 Resource Breakdown Structure
  • 2.17 Activity Duration Estimates
  • 2.18 Duration Estimating Worksheet
  • 2.19 Lean Manufacturing project Schedule
  • 2.20 Cost Management Plan
  • 2.21 Activity Cost Estimates
  • 2.22 Cost Estimating Worksheet
  • 2.23 Cost Baseline
  • 2.24 Quality Management Plan
  • 2.25 Quality Metrics
  • 2.26 Process Improvement Plan
  • 2.27 Responsibility Assignment Matrix
  • 2.28 Roles and Responsibilities
  • 2.29 Human Resource Management Plan
  • 2.30 Communications Management Plan
  • 2.31 Risk Management Plan
  • 2.32 Risk Register
  • 2.33 Probability and Impact Assessment
  • 2.34 Probability and Impact Matrix
  • 2.35 Risk Data Sheet
  • 2.36 Procurement Management Plan
  • 2.37 Source Selection Criteria
  • 2.38 Stakeholder Management Plan
  • 2.39 Change Management Plan


3.0 Executing Process Group:

  • 3.1 Team Member Status Report
  • 3.2 Change Request
  • 3.3 Change Log
  • 3.4 Decision Log
  • 3.5 Quality Audit
  • 3.6 Team Directory
  • 3.7 Team Operating Agreement
  • 3.8 Team Performance Assessment
  • 3.9 Team Member Performance Assessment
  • 3.10 Issue Log


4.0 Monitoring and Controlling Process Group:

  • 4.1 Lean Manufacturing project Performance Report
  • 4.2 Variance Analysis
  • 4.3 Earned Value Status
  • 4.4 Risk Audit
  • 4.5 Contractor Status Report
  • 4.6 Formal Acceptance


5.0 Closing Process Group:

  • 5.1 Procurement Audit
  • 5.2 Contract Close-Out
  • 5.3 Lean Manufacturing project or Phase Close-Out
  • 5.4 Lessons Learned

 

Results

With this Three Step process you will have all the tools you need for any Lean Manufacturing project with this in-depth Lean Manufacturing Toolkit.

In using the Toolkit you will be better able to:

  • Diagnose Lean Manufacturing projects, initiatives, organizations, businesses and processes using accepted diagnostic standards and practices
  • Implement evidence-based best practice strategies aligned with overall goals
  • Integrate recent advances in Lean Manufacturing and put process design strategies into practice according to best practice guidelines

Defining, designing, creating, and implementing a process to solve a business challenge or meet a business objective is the most valuable role; In EVERY company, organization and department.

Unless you are talking a one-time, single-use project within a business, there should be a process. Whether that process is managed and implemented by humans, AI, or a combination of the two, it needs to be designed by someone with a complex enough perspective to ask the right questions. Someone capable of asking the right questions and step back and say, 'What are we really trying to accomplish here? And is there a different way to look at it?'

This Toolkit empowers people to do just that - whether their title is entrepreneur, manager, consultant, (Vice-)President, CxO etc... - they are the people who rule the future. They are the person who asks the right questions to make Lean Manufacturing investments work better.

This Lean Manufacturing All-Inclusive Toolkit enables You to be that person.

 

Includes lifetime updates

Every self assessment comes with Lifetime Updates and Lifetime Free Updated Books. Lifetime Updates is an industry-first feature which allows you to receive verified self assessment updates, ensuring you always have the most accurate information at your fingertips.





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CONTENTS:


Checklists:


Checklists:Lean Manufacturing Checklist Report on ORGANIZATION.pdf

Checklists:Lean Manufacturing Checklist Report on PERFORMANCE.pdf

Checklists:Lean Manufacturing Checklist Report on PROCESS.pdf

Checklists:Lean Manufacturing Checklist Report on TIME.pdf

Checklists:Lean Manufacturing Checklist Report on MANAGEMENT.pdf

Checklists:Lean Manufacturing Checklist Report on WORK.pdf

Checklists:Lean Manufacturing Checklist Report on PRODUCT.pdf

Checklists:Lean Manufacturing Checklist Report on PRODUCTION.pdf

Checklists:Lean Manufacturing Checklist Report on IMPROVEMENT.pdf

Checklists:Lean Manufacturing Checklist Report on SIGMA.pdf

Checklists:Lean Manufacturing Checklist Report on BUSINESS.pdf

Checklists:Lean Manufacturing Checklist Report on CUSTOMER.pdf

Checklists:Lean Manufacturing Checklist Report on DESIGN.pdf



STEP 1 Get your bearings:


STEP 1 Get your bearings:Lean Manufacturing Self-Assessment Pre-Filled EXAMPLE.xlsx

STEP 1 Get your bearings:Lean_Manufacturing_Quick_Exploratory_Self-Assessment_Guide.pdf





STEP 2 Set concrete goals tasks dates and numbers you can track:


STEP 2 Set concrete goals tasks dates and numbers you can track:Lean Manufacturing Self-Assessment.xlsx

STEP 2 Set concrete goals tasks dates and numbers you can track:Lean_Manufacturing.pdf

..and the Project Management resources in 'STEP 3: Implement, Track, follow up and revise strategy' as described above.

 

 

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These skills will enrich every part of your life.

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