Rework Toolkit

Downloadable Resources, Instant Access

Analyze existing Business Processes to identify impediments to flow, failure modes creating Rework and built in loops and complexity that hinder efficient and effective processing and drive up costs and lead time.

More Uses of the Rework Toolkit:

  • Use peer review process and end user consultation to reduce errors and Rework.

  • Cost reduction by productivity increase as a result of lay out improvement implementation and Rework extinction.

  • Systematize: Product Development and sustaining engineering support on circuit modification, Rework, programming interface installation and microcontroller programming.

  • Support Quality Assurance engineers with deviation, investigation, and Rework documentation review.

  • Warrant that your enterprise receives material, parts, components, and assemblies undergoing test, repair, Rework, or manufacture in a maintenance production complex.

  • Eliminate Rework through a timely and robust inspection process.

  • Make sure that your corporation coordinates new system enhancements with appropriate testing, Change Management and communication with minimal Rework.

  • Set strategic and stretch goals for the team to provide Continuous Improvement and move to a model of right first time with minimal Rework.

  • Establish Corrective Actions to mitigate Rework reduce cost and improve quality.

  • Establish appropriate inspection/Rework areas and Corrective Actions .

  • Be accountable for evaluating, Reworking, and implementing a new Business Resilience policy by analyzing Business Risks and drive mitigation efforts.

  • Rework and/or repair assembled equipment and products according to engineering specification changes.

  • Confirm your operation performs inspection supplier Rework parts to ensure Rework was performed correctly and that the part conforms to specifications.

  • Be accountable for assembling / testing, Reworking and repairing machine components.

  • Perform standard mechanical assembly procedures, perform Rework, and repair of components and systems to drawing specifications on or off the unit and on manufactured equipment and products.

  • Perform repair/Rework of assemblies and/or systems as indicated from inspection or diagnostic testing.

  • Formulate: design, validate, and document Rework procedures for non conforming material.

  • Facilitate material inspection, substitution, standardization, Rework, salvage, utilization, and economical procurement of parts and equipment.

  • Manage the processing of material that moves to the trouble shoot and Rework cycle to ensure all documentation and transactions are done accurately for system tracking purposes.

  • Develop and implement Root Cause Analysis and Corrective Action of non conformance to mitigate Rework, reduce cost and improve quality.

  • Perform Rework and repair on units returned from test and Quality Control.

  • Pilot: design clean and efficient implementations that require little/no Rework and pre go live demos receive glowing review.

  • Provide quotations for ECO implementation, paid Rework, design revisions.

  • Be certain that your team identifies and implements system solutions that support improved workflows, reduces manual intervention, eliminates Rework and increases efficiencies related to Revenue Cycle.

  • Establish that your corporation determines the deposition of Rework and rejected products from customers and suppliers, and prepares the necessary documentation.

  • Diagnose common test failures and recommends or performs Rework to correct discrepancies.

  • Write and develop Rework/repair instructions and procedures with support from Design Engineering.


Save time, empower your teams and effectively upgrade your processes with access to this practical Rework Toolkit and guide. Address common challenges with best-practice templates, step-by-step Work Plans and maturity diagnostics for any Rework related project.

Download the Toolkit and in Three Steps you will be guided from idea to implementation results.

The Toolkit contains the following practical and powerful enablers with new and updated Rework specific requirements:

STEP 1: Get your bearings

Start with...

  • The latest quick edition of the Rework Self Assessment book in PDF containing 49 requirements to perform a quickscan, get an overview and share with stakeholders.

Organized in a Data Driven improvement cycle RDMAICS (Recognize, Define, Measure, Analyze, Improve, Control and Sustain), check the…

  • Example pre-filled Self-Assessment Excel Dashboard to get familiar with results generation

Then find your goals...

STEP 2: Set concrete goals, tasks, dates and numbers you can track

Featuring 999 new and updated case-based questions, organized into seven core areas of Process Design, this Self-Assessment will help you identify areas in which Rework improvements can be made.

Examples; 10 of the 999 standard requirements:

  1. Do you identify any significant risks or exposures to Rework thirdparties (vendors, Service Providers, alliance partners etc) that concern you?

  2. What are your most important goals for the strategic Rework objectives?

  3. Who else should you help?

  4. A compounding model resolution with available relevant data can often provide insight towards a solution methodology; which Rework models, tools and techniques are necessary?

  5. Do your leaders quickly bounce back from setbacks?

  6. Are the key business and Technology Risks being managed?

  7. Have you defined which data is gathered how?

  8. How will you measure success?

  9. What is the best design framework for Rework organization now that, in a post industrial-age if the top-down, command and control model is no longer relevant?

  10. What is effective Rework?

Complete the self assessment, on your own or with a team in a workshop setting. Use the workbook together with the self assessment requirements spreadsheet:

  • The workbook is the latest in-depth complete edition of the Rework book in PDF containing 994 requirements, which criteria correspond to the criteria in...

Your Rework self-assessment dashboard which gives you your dynamically prioritized projects-ready tool and shows your organization exactly what to do next:

  • The Self-Assessment Excel Dashboard; with the Rework Self-Assessment and Scorecard you will develop a clear picture of which Rework areas need attention, which requirements you should focus on and who will be responsible for them:

    • Shows your organization instant insight in areas for improvement: Auto generates reports, radar chart for maturity assessment, insights per process and participant and bespoke, ready to use, RACI Matrix
    • Gives you a professional Dashboard to guide and perform a thorough Rework Self-Assessment
    • Is secure: Ensures offline Data Protection of your Self-Assessment results
    • Dynamically prioritized projects-ready RACI Matrix shows your organization exactly what to do next:


STEP 3: Implement, Track, follow up and revise strategy

The outcomes of STEP 2, the self assessment, are the inputs for STEP 3; Start and manage Rework projects with the 62 implementation resources:

  • 62 step-by-step Rework Project Management Form Templates covering over 1500 Rework project requirements and success criteria:

Examples; 10 of the check box criteria:

  1. Cost Management Plan: Eac -estimate at completion, what is the total job expected to cost?

  2. Activity Cost Estimates: In which phase of the Acquisition Process cycle does source qualifications reside?

  3. Project Scope Statement: Will all Rework project issues be unconditionally tracked through the Issue Resolution process?

  4. Closing Process Group: Did the Rework project team have enough people to execute the Rework project plan?

  5. Source Selection Criteria: What are the guidelines regarding award without considerations?

  6. Scope Management Plan: Are Corrective Actions taken when actual results are substantially different from detailed Rework project plan (variances)?

  7. Initiating Process Group: During which stage of Risk planning are risks prioritized based on probability and impact?

  8. Cost Management Plan: Is your organization certified as a supplier, wholesaler, regular dealer, or manufacturer of corresponding products/supplies?

  9. Procurement Audit: Was a formal review of tenders received undertaken?

  10. Activity Cost Estimates: What procedures are put in place regarding bidding and cost comparisons, if any?

Step-by-step and complete Rework Project Management Forms and Templates including check box criteria and templates.

1.0 Initiating Process Group:

2.0 Planning Process Group:

3.0 Executing Process Group:

  • 3.1 Team Member Status Report
  • 3.2 Change Request
  • 3.3 Change Log
  • 3.4 Decision Log
  • 3.5 Quality Audit
  • 3.6 Team Directory
  • 3.7 Team Operating Agreement
  • 3.8 Team Performance Assessment
  • 3.9 Team Member Performance Assessment
  • 3.10 Issue Log

4.0 Monitoring and Controlling Process Group:

  • 4.1 Rework project Performance Report
  • 4.2 Variance Analysis
  • 4.3 Earned Value Status
  • 4.4 Risk Audit
  • 4.5 Contractor Status Report
  • 4.6 Formal Acceptance

5.0 Closing Process Group:

  • 5.1 Procurement Audit
  • 5.2 Contract Close-Out
  • 5.3 Rework project or Phase Close-Out
  • 5.4 Lessons Learned



With this Three Step process you will have all the tools you need for any Rework project with this in-depth Rework Toolkit.

In using the Toolkit you will be better able to:

  • Diagnose Rework projects, initiatives, organizations, businesses and processes using accepted diagnostic standards and practices
  • Implement evidence-based best practice strategies aligned with overall goals
  • Integrate recent advances in Rework and put Process Design strategies into practice according to best practice guidelines

Defining, designing, creating, and implementing a process to solve a business challenge or meet a business objective is the most valuable role; In EVERY company, organization and department.

Unless you are talking a one-time, single-use project within a business, there should be a process. Whether that process is managed and implemented by humans, AI, or a combination of the two, it needs to be designed by someone with a complex enough perspective to ask the right questions. Someone capable of asking the right questions and step back and say, 'What are we really trying to accomplish here? And is there a different way to look at it?'

This Toolkit empowers people to do just that - whether their title is entrepreneur, manager, consultant, (Vice-)President, CxO etc... - they are the people who rule the future. They are the person who asks the right questions to make Rework investments work better.

This Rework All-Inclusive Toolkit enables You to be that person.


Includes lifetime updates

Every self assessment comes with Lifetime Updates and Lifetime Free Updated Books. Lifetime Updates is an industry-first feature which allows you to receive verified self assessment updates, ensuring you always have the most accurate information at your fingertips.